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Thread: Removing catalytic converter

  1. #1
    Join Date
    28th May 2009 - 12:02
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    '92 Kawasaki ZXR250C
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    Removing catalytic converter

    Anyone know what results this may have? It's a an EX250. Please, no comments on environmental impact etc... it's a bike, not a hummer.
    "Faster, faster, faster, until the thrill of speed overcomes the fear of death" - Hunter S. Thompson

  2. #2
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    13th April 2007 - 17:09
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    You'll need to get it retuned for the new non-cat exhaust that you will have created. I am sure that $50 will more than cover it on a modern bike as you have. You may also need to change the airfilter to one that will pass air at a more rapid rate (maybe not).

    It will probably give you a couple more HP, depending upon the retune.
    “PHEW.....JUST MADE IT............................. UP"

  3. #3
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    28th May 2009 - 12:02
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    I'm not after more power, just more noise! I'm used to riding quite a bit by sound on my old bike, especially down changes, and it's a bit tricky when you can barely hear it. Suppose removing the catalytic converter won't make a difference and leave me needing a re-jet?
    "Faster, faster, faster, until the thrill of speed overcomes the fear of death" - Hunter S. Thompson

  4. #4
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    7th April 2009 - 19:32
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    I'd think that the lack of back-pressure from the cat would change the engine tuning so you'd need to be careful about what happens mixture wise, worth checking at least...

  5. #5
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    8th January 2005 - 15:05
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    It would be more simple on a bike with a carburetor.

    Otherwise it can be an expensive proposition: in my case a full exhaust system, Arrow or Termignoni, a free flow airfilter, and a new chip for the ECU. Might have to get used to the cat.

    The sound is OK, I just don't like the look of the thing. Or where it is.

    On any injected bike the minimum outlay would be a PowerCommander and a custom map. There goes about a grand...
    There is a grey blur, and a green blur. I try to stay on the grey one. - Joey Dunlop

  6. #6
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    28th May 2009 - 12:02
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    Quote Originally Posted by pritch View Post
    It would be more simple on a bike with a carburetor.

    Otherwise it can be an expensive proposition: in my case a full exhaust system, Arrow or Termignoni, a free flow airfilter, and a new chip for the ECU. Might have to get used to the cat.

    The sound is OK, I just don't like the look of the thing. Or where it is.

    On any injected bike the minimum outlay would be a PowerCommander and a custom map. There goes about a grand...
    It is carbed. Funny thing about the new EX250 is that it's almost exactly the same engine as the old GPX250. Infact, the only significant difference is self-adjusting valves.
    "Faster, faster, faster, until the thrill of speed overcomes the fear of death" - Hunter S. Thompson

  7. #7
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    24th October 2005 - 18:52
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    Google is your friend, this might help.

    http://www.car-techie.com/converter.php

  8. #8
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    7th April 2009 - 19:32
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    That article covers an EFI car engine not a carburetted bike engine.

    EFI engines have the ability to (while running in closed loop mode during idling/cruising/light acceleration) adjust to changes in the intake/exhaust system, but these may still cause issues in open-loop operation (cold running and full throttle) if the maps no longer keep your engine as rich as they should...

  9. #9
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    10th September 2008 - 21:23
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    Have just picked up on your thread from some months ago. Did you do anything about removing the converter? I have a single cyl Honda 250 with the same problem. It is a carb model, I dont want more grunt, just a nicer exhaust tone.

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