Results 1 to 10 of 10

Thread: Clutch removal Help!

  1. #1
    Join Date
    30th May 2003 - 21:22
    Bike
    Walking
    Location
    New Plymouth
    Posts
    1,719

    Question Clutch removal Help!

    I need to replace the internal clutch basket on the KR150.
    Any tips on getting the centre nut off?

    The whole thing just wants to spin losely if I put a socket on it.
    I have a impact driver to use, and plan to jam inner and outer basket together with chisel as in pic.
    any better ideas??

    O, and do you thinks it a clockwise thread or anticlockwise?

    Cheers.
    Racey.

    Next year will be my year!
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	KR clutch.jpg 
Views:	29 
Size:	55.0 KB 
ID:	19259  

  2. #2
    Join Date
    19th October 2005 - 20:32
    Bike
    M109R, GS1200ss, RMX450Z, ZX-12R
    Location
    Near a river
    Posts
    4,308

    Thumbs up

    This should help you Racey

    the nut is normal thread
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	Clutch holder.JPG 
Views:	36 
Size:	36.5 KB 
ID:	19261   Click image for larger version. 

Name:	Alternative tool.JPG 
Views:	31 
Size:	56.1 KB 
ID:	19262   Click image for larger version. 

Name:	Save0005.JPG 
Views:	27 
Size:	54.5 KB 
ID:	19263  

  3. #3
    Join Date
    31st May 2003 - 12:00
    Bike
    KTM Duke. Last ridden.....?
    Location
    Auckland
    Posts
    660
    What he said.
    Or, engage gear, then use a decent stick between spokes to stop the wheel spinning.
    Undoo.
    At the rise of the hand by Policeman, stop rapidly. Do not pass him by or otherwise disrespect him.

  4. #4
    Join Date
    12th January 2004 - 12:00
    Bike
    '87 CR500, '10 RM144
    Location
    'Kura, Auckland, Kiwiland
    Posts
    3,728
    Yep,I use the stick and top gear method....
    Drew for Prime Minister!

    www.oldskoolperformance.com

    www.prospeedmc.com for parts ex U.S.A ( He's a Kiwi! )

  5. #5
    1/2 drive hammer gun,it won't have a chance.....
    In and out of jobs, running free
    Waging war with society

  6. #6
    Join Date
    19th October 2005 - 20:32
    Bike
    M109R, GS1200ss, RMX450Z, ZX-12R
    Location
    Near a river
    Posts
    4,308
    the old gear & brace/stick through the wheel trick is a bit hard on the gearbox fellas!, especially if the nut is set solid! doesn't do the clusters much good getting loaded up like that!

  7. #7
    Join Date
    25th March 2004 - 17:22
    Bike
    RZ496/Street 765RS/GasGas/ etc etc
    Location
    Wellington. . ok the hutt
    Posts
    20,550
    Blog Entries
    2
    Those sticky outy bits on both the inner & outer will ping off if you try to wedge them. Loose the chisel!!!!!

    The alternative of the top gear thing is to put some ally or hard plastic between the clutch & primary gears. But for this all to work you need to have all the plates in place & spring preload them with the plate. Depending on the pressure plate (ie like yours) it makes it a tad hard to get a socket in there.

    So. Old steel plate with a handle welded on, or two plates bolted & ally jam.

    Or as Motu sez & by far the easiest; a compressor driven rattle gun will spin it off just nice. I’d rather use a holding tool to put it back on, the rattle gun can be a bit of a not enough/way too much affair.
    Don't you look at my accountant.
    He's the only one I've got.

  8. #8
    Join Date
    30th May 2003 - 21:22
    Bike
    Walking
    Location
    New Plymouth
    Posts
    1,719
    Thanks for the replys.
    I tried the 'Jam up the back wheel' idea, but didn't like the pressure I was putting on the gearbox. So ended up taking two bikes down to local garage and used their rattel gun to swap over clutch hubs. Was SO easy with the rattle gun. Must get myself one one day.
    Can you get them in a electric version?
    Cheers.
    Racey.

  9. #9
    Join Date
    12th February 2004 - 12:00
    Bike
    08 ZX-6R Race Bike, FXR150
    Location
    Auckland
    Posts
    4,913
    Quote Originally Posted by Racey Rider
    .
    Can you get them in a electric version?
    Cheers.
    Racey.
    You can get cordless battery powered ones now... i think Ryobi and Makita do them...
    See Robert Taylor for any Ohlins requirements www.northwest.co.nz
    Thanks Colemans Suzuki
    Thanks AMCC
    I use DID Chains and Akrapovic Exhausts

  10. #10
    Join Date
    22nd August 2003 - 22:33
    Bike
    ...
    Location
    NZ
    Posts
    4,205
    Blog Entries
    5
    heat. you can't go past it. the nut was probably loctited on, and heat, plus a rattler, is the only proper way to get it off without breaking it.

Thread Information

Users Browsing this Thread

There are currently 1 users browsing this thread. (0 members and 1 guests)

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •