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Thread: How not too... tune a GSXR

  1. #1
    Join Date
    15th February 2006 - 15:25
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    How not too... tune a GSXR

    Just to keep some of the more sadistic of you happy, I though i should share my misadventures with you.
    In explanation, the reason I like the GSXR is that it is able to be maintained by myself, no secret tools required, just a crescent & hammer.
    It was tune up time (all fairy stories start like this) so off with cam cover to re torque head (torgue wrench frozen with rust so guess appropriate torque & carry on) and adjust valves.
    adjust valves??? 3mm AF spanner required! Not in my tool box, crescent wont fit so make spanner...... find piece of thin steel, file 3mm groove and set to on valves. Must be brilliant it actually works! That is, it did work, until I dropped it down the hole in the engine where the cam chain runs. This slot in the engine is about 30mm wide and about 2 km deep! I can see the bloody thing sitting quietly wedged between the two strands of chain and the crankshaft but no way I can get to it.
    Several minutes wasted screaming and trying to blame someone else.
    Tried the magnet on a piece of string, the magnet taped to long stick, tried blu tack taped to long stick, tried welding wire with loops on end, tried kicking crankcase.
    Contemplate stripping engine, contemplate suicide. The high commander (she who must be obeyed, sometimes) suggests tipping bike upside down and shaking - not bad but I cant lift 190 kg of bike and its late at night.
    Finally I tried kebab sticks, obscure but wonderfull, tape two sticks together on long stick (to reach 2km's into crankcase) ferret round in crankcase until the "spanner" wedges between the kebab sticks and carefully extract!
    Immediate awarding of hero status and several beers.
    Tie string to "spanner" before going near engine again.

  2. #2
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    13th December 2005 - 08:04
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    Oh my goodness, so I take it your not a mechanic by trade then

  3. #3
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    25th October 2002 - 17:30
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    Fucking brilliant, laughed the whole way through!

  4. #4
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    7th November 2004 - 11:00
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    Farking marvellous, I could learn a thing or 2 from ya
    To every man upon this earth
    Death cometh sooner or late
    And how can a man die better
    Than facing fearful odds
    For the ashes of his fathers
    And the temples of his Gods

  5. #5
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    17th February 2005 - 11:36
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    Quote Originally Posted by Crisis management
    Tie string to "spanner" before going near engine again.
    Fear not! Unlike many others before you, you learnt from your mistake and applied a solution. Bling for you!

  6. #6
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    14th October 2005 - 07:50
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    Thats kiwi ingenuity for ya

  7. #7
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    13th December 2005 - 08:04
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    Look out Burt Munro!.

  8. #8
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    29th October 2003 - 21:14
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    When I was doing the valve clearances on my brother's zzr250, I didn't notice a stone that was wedged between the cam cover and part of the frame, so when I removed the cover, it fell in. :slap:
    I ended up getting a stick and putting some 5 minute epoxy on the end, then gluing it carefully to the stone so I could lift it out.

  9. #9
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    13th May 2004 - 18:59
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    LOL, nice one bro. Glad you got it out finally.............
    GSXR wiping the shit that is that Honda, Yamaha and Kawasaki off the road since '85'


    All you Gixxer riders check it out http://www.gixxerplanet.com/home/ind...referrerid=235
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  10. #10
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    2nd February 2006 - 16:24
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    omg. hahaha.
    gone.

  11. #11
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    24th August 2005 - 21:37
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    classic, brilliant commentry.

  12. #12
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    15th February 2006 - 15:25
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    Quote Originally Posted by Fishslayer
    Oh my goodness, so I take it your not a mechanic by trade then
    Do you mean someone would pay me to do this? Any volunteers, I'll be gentle....

  13. #13
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    13th December 2005 - 08:04
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    You can work on my Honda, its a piece of garbage anyway

  14. #14
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    Quote Originally Posted by Fishslayer
    You can work on my Honda, its a piece of garbage anyway
    No, sorry, only work on motorbikes...

  15. #15
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    13th December 2005 - 08:04
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    Good call too!. Its ok I will leave it to rott in the shed where it belongs.

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