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Thread: Carb balancing

  1. #1
    Join Date
    22nd February 2006 - 10:57
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    CBR250RR
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    Carb balancing

    Hey
    Im just about to buy a carb balancer. I think its an analogue type one, $149 from motomail...
    I dont understand where the manual says to put the pipes from the balancer.
    And will i need any special extra fittings for my MC22?
    I've already flushed the carbs with cleaner but ive put them majorly out of balance:slap:
    Thanks guys

  2. #2
    Join Date
    19th October 2005 - 20:32
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    Just brought a Mercury vacuum gauge balancer to do my ZXR, its a Motion Pro & cost $160. Mercury gauges are a lot more accurate than dial gauges (FWIW).

    The gauge comes with 5mm adapters for most inlet manifolds ,Honda and Suzuki (5mm thread screw-in towers) apart from Yamaha (6mm threads). so you shouldn't need to worry about additional purchases.

    The vacuum gauge hoses/adaptors either push onto towers or thread into couplings on the intake manifolds between the carbs & cylinder block.

  3. #3
    Join Date
    27th March 2006 - 10:29
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    balancers

    MC22?? - Honda 250????

    I've really only had result on CV carbs using balancers.

    Normally there will be some little allen key bolts on the engine side of the tubes that the carbs connect to. These almost always have the same thread so the standard little brass tubes (normally) that come with the gauges will fit. There will normally be 2 long ones and 2 short ones. Take out the allen key bolts and the adapters screw into these holes.

    Make sure that you assemble the gauges correctly with the restricters in line.

    Warm up the bike and keep as upright as possible when testing.

    Now is the important part. Find somewhere on the web that tells you what to adjust on the carbs and how many revs! Dont play with anything, especially the pilot jet adjustments or air screws it you dont have to!!!.....

    Some carbs you can adjust (eg the butterflys) easily some are real pigs to get at. Have a good look and make sure your tools can do the adjustments before you warm up the bike.

    When you are doing the tweaks
    - get a sharp sharpie and mark the adjusters BEFORE you do anything. That way you can return to the current.
    - only change one at a time.
    - only do little adjustments, eg 1/16 of a turn.
    - lightly blip the throttle between tweaks, never rev the engine.
    - regularly redo the restricters - very important - you'll see.

    If they are all already close to each other, then you probably wont notice any difference.

    If one is hugely different to the others then get a compression test done first before you change anything. If you haven't got a compression tester at hand then remove the spark plug cap of the offending pot. If the vaccum changes a lot for that pot then it MAY be ok. Check a whole bunch of things before you start playing with the balance including compression, carb seal, float level. If it doesn' change much then you more than likely have a bigger problem.

    (If you have slide carbs then the best solution is to remove them from the bike and use 2 nails, say 2mm, and set the slide heights that way)

    Have fun.

  4. #4
    Join Date
    22nd February 2006 - 10:57
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    Ok ive got the synchronizer now but i still cant seem to find any alan key screws or anything that looks like i could screw in the sync screw in things.
    It has 2 long ones (180mm) and 2 60mm smaller ones.
    Which side of the carbs should i be looking at?

  5. #5
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    27th March 2006 - 10:29
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    which side

    Engine side, on the intake rubber tracts thingies.

    What sort of carbs?

    Why do you think you need to balance?

  6. #6
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    27th March 2006 - 10:29
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    motomail

    is their sale still on??

    just the advertised stuff or more things?

  7. #7
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    27th March 2006 - 10:29
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    google what you r looking for

    just googled and found this

    http://www.cartestsoftware.com/fz1/c...onization.html

    and it refers to other sites as well

    Cheers

  8. #8
    Join Date
    22nd February 2006 - 10:57
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    Ok thanks for the help guys.
    I managed to do it after cafefully rethinking what the manual said and looking at its stupid little diagrams.
    The vacuum line from the tank is the first carbs line. there are 2 nipples (#2&#3) right underneath the carbs and last one was a screw plug which i took off and put the screw in type thing(#4).
    I've got all the gauges all perfectly even and its idling nicely .
    Just did a radiator flush to.
    Cant wait to go for a ride tomorrow

    On another point my dad has been going on about how i dont need new spark plugs but i should be setting the gap?
    How do set the gap on a spark plug?

  9. #9
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    27th March 2006 - 10:29
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    Plugs

    Your Dads advice about regapping plugs is sometimes OK.

    If the bike is running rich, carbon and other shite will build up, normally causing a high rev miss. Regapping will make no difference. If its running lean then the plug will be dead and your bike will too if nothing is done.

    Best bet for a new bike and if you are playing with carbs is to buy new plugs or vinegar them if they are fouled.

    I normaly gap using my eyecrometer by either using a small flat screw driver to open the gap or tapping to close. I do it to about that much, see I'm holding my fore finger and thumb apart.....about 1 mm or even a squeak less. What does your manual say?

    You can buy a multi blade feeler gauge for the right gap or there are other things with wire loops on. My preference is a feeler gauge but I havent used one for years for plugs.

    I use 2 sets of plugs and vinegar to clean them when tuning carbs to get the mixture right.

    Vinegar has a low strength acid in it as is excellent for cleaning plugs. Get a plastic jar like an old marmite jar with a lid. Fill about half way with vinegar and gently put the plugs in. Lid on and tip it a little to get the bubbles out of the end. Leave for about 24 hours and then wash well and use wd40 or CRC. The vinegar eats a little of the upper glazed ceramic but that doen't matter.

    For your ride today, check the plugs to make sure not running lean after your adjustments.

    Cheers

  10. #10
    Join Date
    22nd February 2006 - 10:57
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    How am i actually supposed to read the plug to see whats happening, ive read about how to but explained by a nz'er would be better .
    I think its running lean. Im going to gap the spark plugs and turn the pilots up a 1/4 turn.
    If anyone in auckland knows more than me (everyone heh) could just like listen to the bike and maybe you'll know whats wrong.

  11. #11
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    27th March 2006 - 10:29
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    plugs

    Don't be too quick to tweak the pilots, they only do from idle to about 1/8th throttle. For example it may be spot on for pilots and lean off the mains. The size of the main jet, needles and needle height all come into play above 1/8 throttle and the pilots have no effect at all above about 1/2 throttle.

    A 1/4 turn is too much as well.

    If your plugs are not showing lean then there are a whole bunch of things to check and tune before going there, eg how are the float levels?

    Rich develops a light black soot first on the ceramic piece surrounding the post that sticks up. If it is very rich then the metal post and hood thingie go black & sooty as well and it will just keep building up.

    Correct leaves it mostly clean and the creamic piece goes a tan to light tan colour. Sometimes it will just be black on one side. Thats ok.

    Lean leaves white / grey deposits and no black at all.

    Lean is BAD! Rich is just a pain.

    Get a set of clean / new plugs and go for a restrained 5 min ride with little throttle opening. Stop and kill the motor. Burn your fingers and check the plugs. Take a piece of paper and pen with you and mark it with 6 columns. Write in the the first column what u just did, eg 5 minutes little throttle. For the next 4 write down what you see on the plugs for each. Now if you want to change anything eg one plug is darker than the rest then only change 1 pilot air screw (not the pilot) and write in the last column what you just did. eg pot 3 A/S out 1/16th.

    Believe me using a sharpie to mark the original settings and writing things down may seem anal now but you will quickly see why when the tweaks you do only make things worse or no change at all.

    If you are happy with the low opening then find a long piece of straight road. Have a look at the plugs first and then go for a quick ride and give it heaps, doesnt take too long. Hit the kill switch and pull in the clutch and coast to a stop with the motor off.

    Do the plug thing again.

    I just Googled "reading spark plugs" and there was almost 1000 hits. Have a read.

  12. #12
    Join Date
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    Have you bought the balancer yet? I've got one, used three times, if you're interested I can do you a good deal.

    Edit: I see you've already got it (shame).
    If anyone else wants to buy a carb balancer, it's for sale. As new, comes with all the fittings and instructions, and I'll even show you how to use it. Can be used on twins, triples or fours.
    ... and that's what I think.

    Or summat.


    Or maybe not...

    Dunno really....


  13. #13
    Join Date
    22nd February 2006 - 10:57
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    yea i posted that just before i went to get. damn is it a gauge or mercury balancer? and how much?

    On another note, does anyone know where i could go to get my cbr seat re'covered? Its got a rip on it.
    The cbr is starting to look a little better now. I think its had a rough life

  14. #14
    Join Date
    3rd October 2004 - 17:35
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    Quote Originally Posted by vifferman
    Have you bought the balancer yet? I've got one, used three times, if you're interested I can do you a good deal.

    Edit: I see you've already got it (shame).
    If anyone else wants to buy a carb balancer, it's for sale. As new, comes with all the fittings and instructions, and I'll even show you how to use it. Can be used on twins, triples or fours.

    Are you in auckland? I may be keen - IF you show me how to use it
    Then I could get a Kb Tshirt, move to Timaru and become a full time crossdressing faggot

  15. #15
    So I could tune my 3 bikes all at the same time! I'm not sure if I can see an advantage here,but I'm sure it's a sensable idea and I'm just too stupid to realise the benifits....

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