Honda GL145 owner's manual?

[The Pastor]

Anyone got a worksop manual for the mighty honda GL145?

Or. anyone know the following

The valve clearances
The fork oil amount
The amount of air in the forks
The points gap.


Cheers

Rm

[ezirider]

did you ever find out any of this info?
I'm working on a mighty GL145 at the moment and need to know the data!
there's a sticker saying front forks air should be 0 - 0.5 kg/cm2


Anyone got a worksop manual for the mighty honda GL145?

Or. anyone know the following

The valve clearances
The fork oil amount
The amount of air in the forks
The points gap.


Cheers

Rm

[gatch]

I also am looking for a manual.

I just bought a gl motor for my bucket, unfortunately its in bits and is missing a few..

[bungbung]

I don't think there is such a thing. A CB125s/SL/TL manual is pretty much interchangeable for most items. They are available on the interweb

[ezirider]

just found the original owners manual stuck inside the side cover!
what would you like to know?

front fork air pressure under normal conditions:
20 - 60 kpa, 3 - 8 psi
low pressure for soft ride, high for harder obviously

spark plug:
NGK D8EA, 0.6 - 0.7mm gap

points gap:
0.3 - 0.4mm, 0.012 - 0.016 in.

valve clearances cold:
In. 0.05 mm, 0.002 in
Ex. 0.05 mm, 0.002 in

no mention of fork oil level though.. I changed the fork oil in this one last night.
measured the existing air gap with spring out and fully compressed = 210 mm from top of fork to oil level.
i put new oil in to 140mm from top of fork, springs out, fully compressed and it feels fine.
i got the 140 mm from a service manual for the old XR hondas and they listed 140mm for the forks with 'air assist' so I just thought i'd try that.
it feels ok to me.. 0 psi in the forks.

suspension experts feel free to chime in and tell me if i've done it wrong!

there's even a wiring diagram in the back page if anyone needs that.
cheers.

[Spearfish]

Ngk standard plug --d8ea
ngk iridium plug --dr8eix

[The Pastor]

did you ever find out any of this info?
I'm working on a mighty GL145 at the moment and need to know the data!
there's a sticker saying front forks air should be 0 - 0.5 kg/cm2

no sorry i didnt :(


Edit, saw the info thanks heaps for that!!!

[speights_bud]

I'm just waitin for the engine i bought off Renegade Master to turn up here. might need some of this info if anyone knows where there's an online/PDF document?

[Gareth123]

just found the original owners manual stuck inside the side cover!


Is there any chance you'd be able to copy that and post it too me? Please?

I'd pay.

[racefactory]

Me too, I'd pay for it. Searched everywhere for that manual and I'm pretty sure you may have one of the only English copies left in the world.

[racefactory]

Or. anyone know the following

The valve clearances
The fork oil amount
The amount of air in the forks
The points gap.


Cheers

Rm

When I sold you that machine it was in perfect showroom condition, what on earth have you done to it?

[The Pastor]

When I sold you that machine it was in perfect showroom condition, what on earth have you done to it?

redline, to the deadline

[speights_bud]

redline, to the deadline

Does this mean i might as well re-build the crank too?:facepalm::woohoo:

[picax]

just found the original owners manual stuck inside the side cover!
what would you like to know?

front fork air pressure under normal conditions:
20 - 60 kpa, 3 - 8 psi
low pressure for soft ride, high for harder obviously

spark plug:
NGK D8EA, 0.6 - 0.7mm gap

points gap:
0.3 - 0.4mm, 0.012 - 0.016 in.

valve clearances cold:
In. 0.05 mm, 0.002 in
Ex. 0.05 mm, 0.002 in

no mention of fork oil level though.. I changed the fork oil in this one last night.
measured the existing air gap with spring out and fully compressed = 210 mm from top of fork to oil level.
i put new oil in to 140mm from top of fork, springs out, fully compressed and it feels fine.
i got the 140 mm from a service manual for the old XR hondas and they listed 140mm for the forks with 'air assist' so I just thought i'd try that.
it feels ok to me.. 0 psi in the forks.

suspension experts feel free to chime in and tell me if i've done it wrong!

there's even a wiring diagram in the back page if anyone needs that.
cheers.



Just wondering if you ever made a pdf of the manuel and if i could sort out getting a copy
cheers si

[Frank18]

just found the original owners manual stuck inside the side cover!
what would you like to know?

front fork air pressure under normal conditions:
20 - 60 kpa, 3 - 8 psi
low pressure for soft ride, high for harder obviously

spark plug:
NGK D8EA, 0.6 - 0.7mm gap

points gap:
0.3 - 0.4mm, 0.012 - 0.016 in.

valve clearances cold:
In. 0.05 mm, 0.002 in
Ex. 0.05 mm, 0.002 in

no mention of fork oil level though.. I changed the fork oil in this one last night.
measured the existing air gap with spring out and fully compressed = 210 mm from top of fork to oil level.
i put new oil in to 140mm from top of fork, springs out, fully compressed and it feels fine.
i got the 140 mm from a service manual for the old XR hondas and they listed 140mm for the forks with 'air assist' so I just thought i'd try that.
it feels ok to me.. 0 psi in the forks.

suspension experts feel free to chime in and tell me if i've done it wrong!

there's even a wiring diagram in the back page if anyone needs that.
cheers.

hello friend, do you still have the manual? I have a Honda GL 145 and I would like to have it because your valuable information is missing