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Johnny Rascal
6th February 2015, 16:37
Hi all,

So I'm having some electrical problems with my first bike (2009 Suzuki VL250) and would like some advice/wisdom before I go and take it back to the shop. So a little back ground on the bike, I've owned it for about 6 months now, it's got about 39,000 kms on the clock, and I hadn't had any issues with it other than needing to replace the battery and plug a hole in the rear tire due to a pesky screw. That was all until a couple weekends ago. I had ode it down to Pukekohe from central Auckland, with no issues, to go see family. When I went to leave the bike wouldn't start, so we bump started it and that seemed to be fine, then I went to the gas station to top up and after shutting the bike off, it wouldn't start back up again. So I bump started it again but only got a few meters until the engine started puttering out, no throttle response, like when you run out of gas, only the electrical system was also flickering on and off, rapidly. I pulled over and started looking at the basics, checked the battery had power, that was fine, there were no fuses blown, no visual signs of corrosion on wiring points and no other signs of visual damage. Now I was perplexed as there was just no power going anywhere, so I reluctantly called the AA to see if they could have a look, they performed the exact same tasks I had done and said they couldn't figure out the problem. I had them tow it up to a Suzuki dealership in Central Auckland who managed to get it running again. Their diagnosis was that there was massive corrosion around some solenoid points which they replaced, they also topped up my oil and clutch fluid at no cost so was happy about that, only had to pay for an hour of labor. :)

Now, on Waitangi day, I was eager to take her out again. I'm cruising along fine on the north Western, on my way out to Murawai and all of a sudden the same issue pops up again, electrics go off for a few seconds, then come back on again, this happened for a bout a minute before the electrics just gave up on life and then the engine slowly puttered out. Luckily I was able to pull into a construction lane and park safely. Now I go into "angry man" mode as I had just paid to get my electrical "issue" "fixed". I calm down and start looking over the basics again, battery is fine, no blown fuses, I disconnect the connections I can see and reconnect them to ensure everything's snug. However, this time I also remove the spark plug caps, then unscrew the spark plugs, front one first, then same with back one. I put them back in and place the key back in the ignition, then viola, everything comes back on. I was able to ride back to my flat in Mt. Eden and have a beer or two to calm down and re-plan my weekend.

So now to my question to the wonderfully helpful folks out there on the world wide web. I've spoken to a couple people who have more biking experience than me and one suggestion was that the spark plug caps may need to be replaced. This sounds reasonable as the bike hasn't had a service since I bought it, and who knows when before that. The oil levels are fine and the clutch is well lubed, but from my limited mechanical knowledge I do know spark plugs need to be replaced after a lot of usage too, however would the symptoms described above be the result of either old spark plugs or a faulty spark plug cap? Would spark plug issues cause the electrical system to cut out and die like that? I have a fair bit of electrical system knowledge but not so much vehicle mechanics knowledge and the electrical system looked fine to me, at least from what I could see using my limited tool kit on the side of the motorway. Any help would be greatly appreciated as I'd hate to have to take it back to the shop, I really don't like paying people to do work I could easily do after a little bit of self-education. (I work in IT so I know all too well how technicians are adept at BSing and taking money from those with limited knowledge on their subject). If any more clarification or explanation of my bikes symptoms are needed don't hesitate to let me know. And again, thanks for and advice and sagely wisdom.

FJRider
6th February 2015, 16:46
A tip in troubleshooting ... test the bike after only one potential fix.

Sounds like electrical (connection) issues.

Johnny Rascal
6th February 2015, 17:46
Thanks, I never would have thought of that. :niceone:

FJRider
6th February 2015, 17:57
Hi all,

... So I bump started it again but only got a few meters until the engine started puttering out, no throttle response, like when you run out of gas, only the electrical system was also flickering on and off, rapidly.

A bit of a clue ... <_<

Tight battery connections ... do not always equate to a good (electrical) connection being made.

Disconnect the battery terminals and clean (Battery terminals AND Leads) with boiling water and baking soda.

ruaphu
6th February 2015, 18:48
I take it by what your saying, everything went out. My old suzie gsx 1200 developed a similar issue. Turned out the ignition switch was full of dust dirt, had been drowned and had corroded the connections causing sporadic outages to everything. I mean everything would flicker, including the engine cutting in and out. Took fricken ages to diagnose it. Got that fixed and while later the kill switch did the same thing, but only needed a clean up and put together again. I put it down to being over zealous with cleaning, haha.

Anyway, go over ya ignition circuits, any issues there will cause outages to engine and/or ancillary equipment. Failing that, checks the many grounding points to chassis too

Cheers


Sent from my iPhone using Tapatalk

Akzle
6th February 2015, 20:33
step 1) go get a can of crc66
(not that girly 556 bullshit)

step 2) spray EVERYTHING.



Except your cat. They fuken hate that shit.

Rhys
6th February 2015, 21:36
Does the headlight go out when it dies or is it just the engine?

Johnny Rascal
6th February 2015, 21:54
Thanks for the comments. I'll check into some of those things tomorrow. The battery connections are completely clean, this was done at the mechanics on Tuesday of this week. I'll check the ignition circuits and grounding points next as when I was fiddling with the connections and wires as it did come back on afterwards and I had been riding all week prior to it dieing today, perhaps the vibrations of normal riding had shaken something loose.

Rhys, basically what happens is a total electrical shutdown, the headlight goes out and at the same time the odometer shuts off, the turning signals go off etc..., then the engine starts to die, it doesn't completely die straight away though. It slowly putters out like fuel is no longer flowing to the engine, and the throttle slowly stops responding.

mossy1200
6th February 2015, 22:06
Possible.

Engine kill switch failing.
Solenoid failure.
Bad earth.
Shorting cable to the ignition.

ducatilover
6th February 2015, 22:25
Take a multimeter with you. And test it when it goes to poo
I'm going with failing solenoid (as it houses the main power wires)
Failing ign switch
Or a fucked positive to solenoid, or main earth wire.

Ign circuit open/short will cause a fuse blow or instant die with lights on.
Kill switch will not kill the lights.