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View Full Version : Busted fork seals on an old trials bike.



JBDR
12th October 2017, 12:31
The bike I'm doing up is a 1972 250cc Ossa MAR. After recently getting all the cablework redone me and the old man tested the front suspension, low and behold the fork seals had degraded. I understand redoing the seals is pretty challenging, not only technically but also finding the right sized seals. If anyone has any advice/tips or knows what size seals I'd need or where to get them that'd be great.

I've posted on here a few times for advice on fixing up my old mans bike and so far you guys have been a great help.

OddDuck
12th October 2017, 17:30
Odds of getting OEM are pretty low I'd guess... I'd suggest getting the vernier calipers out. ID, OD, length, and then start calling around the seal importers to see what they can do for you.

You may need a seal driving tool as well, have a look at http://www.moto1.nz/suspension-tools-613/fork-seal-drivers

It's well worth shopping around, prices vary pretty widely.

husaberg
12th October 2017, 18:18
The bike I'm doing up is a 1972 250cc Ossa MAR. After recently getting all the cablework redone me and the old man tested the front suspension, low and behold the fork seals had degraded. I understand redoing the seals is pretty challenging, not only technically but also finding the right sized seals. If anyone has any advice/tips or knows what size seals I'd need or where to get them that'd be great.

I've posted on here a few times for advice on fixing up my old mans bike and so far you guys have been a great help.

OSSAs generally have Betor forks Metric
Fit a parts fiche or book on the net
They will generally have the seal size listed.
this might help
http://ossaengineering.com/wp-content/uploads/2014/02/OSSA-5-speed-manual.pdf

http://www.ossaworld.com/ProductSearch.aspx?
the fork boot are the same for alll these models those try searching for those fork seals to suit the other models.
1974-1978 Desert Phantom
1975-1977 Enduro Phantom 125cc
1973-1975 Explorer 250cc
1976-1978 Explorer 350cc
1971-1973 MAR (Mick Andrews Replica) 250cc
1974-1977 MAR (Mick Andrews Replica) 250cc
1978 SIX DAY (ISDT)
1971-1973 Stiletto 175cc
1971-1973 Stiletto 250cc
1971-1973 Stiletto TT 250cc
1974-1975 Super Pioneer
1976-1977 Super Pioneer (Mountaineer) 350cc
1976 Phantom GP2
1977 Phantom GP3
1971 Pioneer
1972 Pioneer
1971-1973 Pioneer 175cc
1973 SDR (Six Day Replica)
1975-1976 MAR (Mick Andrews Replica) 350cc
1976-1977 MAR (Mick Andrews Replica) 350cc
1974-1975 Phantom 125cc
1974-1975 Phantom 175cc
1974 Phantom 250cc
1975 Phantom GP1

http://www.ossaworld.com/static/docs/1972MARSuspension.jpg


a bit of a google came up with this
33x46x10.5

buggerit
13th October 2017, 09:34
Advanced seals on North Shore can make any seal you want up to 600mm dia in a variety of materials for a surprisingly good price

pete-blen
15th October 2017, 15:11
Ossa made motorbikes not seals...
they bought them just like you can...
and the same with bearings...



..

rok-the-boat
15th October 2017, 15:36
Find a seal/bearing shop on some industrial estate. They almost always have something.

jellywrestler
15th October 2017, 15:48
seal imports udy street petone he's a bike nut and always looked after my stuff from 1902 to current