RG150 service manual. Get it here!

[beanz]

Well, prompted by the occassional email, I finally got off my ass and stuck my copy of the rg150 manual on the net. It's a beast, weighing in at 150mb, but I've split it up into chapters.

I've used a system called RapidShare. Go to each link, and first click on FREE, then wait 30 or 40sec (it counts down) then enter the 3-letter security code, then click SAVE when a dialog window pops up. Should be a piece of piss. Rapidshare have the right to delete it anytime I suppose, so get it while its hot.

Chris



Low res complete manual: http://rapidshare.de/files/15138759/RG150.pdf.html

Hi res General Info: http://rapidshare.de/files/15139529/Suzuki_RG150_Service_Manual_-_Chapter_1_-_General_Information.zip.html

Hi res Maintenance and tuneup: http://rapidshare.de/files/15140353/Suzuki_RG150_Service_Manual_-_Chapter_2_-_Maintenance_and_Tune-up.zip.html

Hi res Engine: http://rapidshare.de/files/15142038/Suzuki_RG150_Service_Manual_-_Chapter_3_-_Engine.zip.html

Hi res Cooling System: http://rapidshare.de/files/15142549/Suzuki_RG150_Service_Manual_-_Chapter_4_-_Cooling_System.zip.html

Hi res Fuel and Lube System: http://rapidshare.de/files/15143122/Suzuki_RG150_Service_Manual_-_Chapter_5_-_Fuel_and_Lube_System.zip.html

Hi res Electrical System: http://rapidshare.de/files/15143801/Suzuki_RG150_Service_Manual_-_Chapter_6_-_Electrical_System.zip.html

Hi res Chassis: http://rapidshare.de/files/15145135/Suzuki_RG150_Service_Manual_-_Chapter_7_-_Chassis.zip.html

Hi res Servicing Info: http://rapidshare.de/files/15147269/Suzuki_RG150_Service_Manual_-_Chapter_8_-_Servicing_Information.zip.html

[Coyote]

You beauty! Just what I need, Thank you very much :2thumbsup

[Coyote]

Oh dear, it won't let me download the second part :confused:

[Jamezo]

yeah, that's truly amazing, though I couldn't get the whole thing, I was only able to get the first part.

[beanz]

Oh yeah, crap, I forgot... they only let you download a certain amount per day or something. Keep on trying, you'll be able to get the whole lot eventually :wait:

[Coyote]

Oh yeah, crap, I forgot... they only let you download a certain amount per day or something. Keep on trying, you'll be able to get the whole lot eventually :wait:
Yeah, I managed to download the second part today :2thumbsup

[FruitLooPs]

Sweet, thanks I'll be grabbing that for sure. Just got an RG150 last week, pretty impressed so far, although its done a heck of a lot of KMs for what I paid. Time to check the powervalves I think :)

*edit* agh! the first half of the files aren't on rapidshare anymore due to inactivity, can someone *please* re-upload them or PM me for another method of sending either over the net or by CD etc. :)

[Mr. Peanut]

Help! I need that too ! where, how??

[NodMan]

hey guys, the links are now expired... can anyone help with rehosting/dc++ or something? Cheers, Kwakakid

[snot]

Damn, yeah beanz can you get those links working again?

[Toukee]

The links that beans gave expired. is there any other place i can download a manual for Suzuki RG150? I am in Thailand now, so Colemans won't ship to me. Can anybody help?

[beanz]

Yeah, damn rapidshare, they suck a bit. I'll try to upload them to another free hosting place. Stand by...

[Jeaves]

Sorry to bring up an old post ,

does anybody know where i could get a service manual online?

Thanks alot

[Aiolos]

Does anyone have a copy of chapter 7? I need the bit about swingarm bushes.

[BigTex]

If someone can mail it to zack at penguinspeed dot com, I can host it because I've got a Terabyte of transfer. Plus I would also love to have the manual for my newly acquired rg150 :yes:

[Jeaves]

If someone can mail it to zack at penguinspeed dot com, I can host it because I've got a Terabyte of transfer. Plus I would also love to have the manual for my newly acquired rg150 :yes:

Excellent choice of bike there BigTex :rockon:

[90s]

If no body can upload it again or send it to someone who could host it how about sending a blank CD for a copy of the file?
Just picked up an RG yesterday and would love to have the manual.

Cheers

[Magua]

I've got it burnt to a cd. I'm at Auckland uni during the week if you want a copy.

[90s]

I'll be at AUT on Weds so maybe I could give you a blank CD in exchange or I'd be happy to post you a SAE with a bank in if you send me your address. Give me an e-mail pls simon27@xtra.co.nz

[rg150rider]

hey ikv just purchased my self a rg150 a few months ago. managed 2 track down a owners manual for next 2 nothing but are unable to find a service manual. the links on this post are now un active and i cant downlaod them. if anybody could please tell me of someone who would be willing to email them or send the over msn thta would be great, the service manual at the shops cost $100.00 which is something i no longer have after buying the bike in the first place lol.

cheers cam

[90s]

Hi all, I got a copy of the manual on Cd from Magua - great work and cheers for that - and have asked BigTex if he can still host it online. Hopefully it will be OK for that but if not hang-tight and I could copy it for people later.

[gil]

Hi, would you be keen to pop it onto CD? Can I post you a SAE and blank CD? would love a parts fische too..... :-)
cheers mate

[Jase W]

Does anyone still have copies floating around? I would love to get my hands on one...

[oyster]

I have copies here, up to about 40 now, we distribute to the youngsters who race. Send me a PM with address details and I'll send you one at $25 which includes post and pack.

[Jeaves]

this one may still work http://zballantine.com/RG150/

[MDR2]

My hero :D

[MDR2]

http://www.megafileupload.com/en/file/30752/rg150-pdf.html

Just uploaded this one, similar to the rest but smaller size.

[mitch.ww]

Sorry about being an extreme grave digger, I know this post died a long time ago but I would love a copy if anyone still has a way of accessing it somehow?? cheers

[MDR2]

whats your e-mail address? and how big do you want it. 200 meg or 5 meg.

[quallman1234]

Sorry about being an extreme grave digger, I know this post died a long time ago but I would love a copy if anyone still has a way of accessing it somehow?? cheers

http://zballantine.com/RG150/

[mitch.ww]

whats your e-mail address? and how big do you want it. 200 meg or 5 meg.

e-mail address is mitch.ww@hotmail.com

200 meg sounds good :) if that'll fit in an e-mail?? :wacko:

[mitch.ww]

http://zballantine.com/RG150/

I've tried this link and downloaded some parts of it, but cos they're an .rar format i had to download a decoder also, which, basically, was crap and didnt work, but it was the only free one I could find, and i'm none to keen to pay for one haha

[quallman1234]

I've tried this link and downloaded some parts of it, but cos they're an .rar format i had to download a decoder also, which, basically, was crap and didnt work, but it was the only free one I could find, and i'm none to keen to pay for one haha

http://www.rarsoft.com/

You don't have to buy it, just click download. Its like winzip it will work forever, just have a small message, when opening what you click close on. Never expires.

+)

[enth]

Hi, looking for Chapter 5 of the manual. Does anyone have it?

My e-mail is enth_@msn.com if someone does. Thanks.

[snakeyyes]

hi tried these links and they dont seem to work maybe its me?
have you got a copy of the manual i could have as i need it desperately from si in the uk!!???

[snakeyyes]

hi there could you send me a copy of the manual to simon1609@hotmail.co.uk be gratefull if you could cheers simon

[Nathan77]

Hi guys. This thread is a bit old but I just got given an rg 150. Only catch is it's in bits. Was wondering if somebody had a copy of the Manuel still, if so can they email it to me please at nathan.shelley77@gmail.com. Thanks in advance.

[beanz]

Haha, 11 years after I posted it originally. Gotta love the internet.

I'll email it to you Nathan.

Cheers
Chris

[SEEN88]

Also just acquired an RG150 and after a copy of the service manual haha

If you could email it to s.h.curtin@gmail.com that would be much appreciated!

[beanz]

Also just acquired an RG150 and after a copy of the service manual haha

If you could email it to s.h.curtin@gmail.com that would be much appreciated!

Done, good luck!

[SEEN88]

Decided to upload that RG150 manual I received from Beanz to my Google Drive so anyone can download it without having to message someone! Get it here! (https://drive.google.com/file/d/0BxJ2M6v4z8HKUDVXb2RLZWJBSDQ/view?usp=sharing)

[Terrysaurus]

Greetings all, looking for service manual, does Oyster still have those manuals for sale? Wanting to prepare RG over winter for development class, cheers

[Darrylm]

Well, prompted by the occassional email, I finally got off my ass and stuck my copy of the rg150 manual on the net. It's a beast, weighing in at 150mb, but I've split it up into chapters.

I've used a system called RapidShare. Go to each link, and first click on FREE, then wait 30 or 40sec (it counts down) then enter the 3-letter security code, then click SAVE when a dialog window pops up. Should be a piece of piss. Rapidshare have the right to delete it anytime I suppose, so get it while its hot.

Chris



Low res complete manual: http://rapidshare.de/files/15138759/RG150.pdf.html

Hi res General Info: http://rapidshare.de/files/15139529/Suzuki_RG150_Service_Manual_-_Chapter_1_-_General_Information.zip.html

Hi res Maintenance and tuneup: http://rapidshare.de/files/15140353/Suzuki_RG150_Service_Manual_-_Chapter_2_-_Maintenance_and_Tune-up.zip.html

Hi res Engine: http://rapidshare.de/files/15142038/Suzuki_RG150_Service_Manual_-_Chapter_3_-_Engine.zip.html

Hi res Cooling System: http://rapidshare.de/files/15142549/Suzuki_RG150_Service_Manual_-_Chapter_4_-_Cooling_System.zip.html

Hi res Fuel and Lube System: http://rapidshare.de/files/15143122/Suzuki_RG150_Service_Manual_-_Chapter_5_-_Fuel_and_Lube_System.zip.html

Hi res Electrical System: http://rapidshare.de/files/15143801/Suzuki_RG150_Service_Manual_-_Chapter_6_-_Electrical_System.zip.html

Hi res Chassis: http://rapidshare.de/files/15145135/Suzuki_RG150_Service_Manual_-_Chapter_7_-_Chassis.zip.html

Hi res Servicing Info: http://rapidshare.de/files/15147269/Suzuki_RG150_Service_Manual_-_Chapter_8_-_Servicing_Information.zip.html


Hi, trying to help a friend get his rg150 running well.
Just wondering if you know the carb settings,float height, main jet size, needle position, etc
Bike idles beautiful but on throttle opening is definitely starving for gas as when I cover carb throats it starts to run really sweet, it's like when I'm choking it by hand it reeves really well but remove hand from carb mouth and it dies, jets all clean, needle set 1 notch below centre. Float height might be the biggest factor like it doesn't have enough fuel unless I manually choke it, thanks for any help really appreciated.

[F5 Dave]

You are kinda in the wrong thread, but I'll make a start.

Forget about float height. On a typical 2 stroke carb as long as it doesnt leak on the sidestand or run out of gas on a steep uphill it is fine. Jetting is by throttle position and not revs. Write that down somewhere.

But what concerns me it that the carb mouth is covered by the airbox. If you have removed it, replacement will bring you the quickest path to proper running with stock jetting.

If I have read that wrong, you could be looking at an air leak. An unlit gas torch or ether start spray on a running engine could find that. Reedblocks are prime suspect as might be the long tube sticking onto the RG block.

Jets all clean. But. Have you removed the emulsion tube and blown through holes from bellmouth to tube area?