Worn Fairing Bolts

[Bytor]

Have a couple of bastard fairing bolts that are worn so much that I can't get the allen keys to grip. Typically they are one on each side!:2guns: What's the best way to get them undone without getting my frekkin drill out and risking breaking the fairing?

[wendigo]

depends whether they're countersunk or not. If not get the hacksaw onto them & cut a slot for a flat head screwdriver. Otherwise the drill with a slightly oversize drill bit and a bit of TLC sounds like the best bet. Did that on an airbox of a CBR. No worries.

[R6_kid]

once you get them out, head down to the bike shop. They do replacement kits, or if you want you can get anodised bling ones at about $2 a pop.

[Bytor]

Yep both are counter sunk:pinch:

[wendigo]

Could also try supergluing the allen key into the bolt. Kinda doubt whether that would work though. Might do if the bolt isn't seized on. Unless anyone else has a better suggestion,go for the drill. Fairing bolts and stuff are usually fairly soft metal & hence easy to drill. Just take it nice and easy don't push to hard and you'll be fine.

[scumdog]

Try using 2 minute araldite to glue you allen-key in place - worked for a mate of mine and yes, he DID get the bolt off the allen-key afterwards.

[imdying]

Get a left hand twist drill bit. Use your cordless drill in reverse. Eventually as you're drilling it out, it'll grab, and turn it out naturally :)