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Postie
31st July 2006, 09:12
My YX 600 has reall trouble starting, if I run jumper leads from a car, it will start but after about 15 minutes of me swearing at it, and pressing the go button. I have tried the obvious (a new battery) but that did not solve anything other then the draining of a new battery. The lights don't flicker or get brighter when it revs when its going so I would presume that the rectifier is ok. Once its started and been running for 10 minutes, it will start again first pop, but not the next morning.

When i start it from cold, its winds nicely untill the battery dies then it just clicks like cricket from the solenoid.

I'm not to savy with these bikes yet so any suggestions would be great
thanks

cowpoos
31st July 2006, 09:53
bwwwaaaaaaahhhhhhhhhh.,......lmao lmao lma lmao lmao.....te hehehehehehehehehehehehehehehe....hahahahahahahaha hahahahahahahahahahahahahahahahahahhaahhahahahahah aha.....hehehehehehehehehehehehehehheheheheheheheh ehehhehehehehehehehehehhehehehehehehehehhehehehehe hehehehehehehehehehehehehehehehehehehehheheheheheh ehehehehehehehhehehehehehehehheheheheheheheheheheh ehehehhehehe hahahahahahahahahahahahahahahahahahhahahahahhahaha hahahahha......

Postie
31st July 2006, 10:13
Thanks mate, very helpfull.

frogfeaturesFZR
31st July 2006, 10:28
Any further info ? Last service ? Replaced the plugs, coils, CDI unit ? Anything that could have a bearing on the problem.

Postie
31st July 2006, 10:36
It needs an oil change but that shouldn't have too much affect, its not misfiring when its going so the sparks should be ok and visually look fine.
Once its running, it runs fine as if it has no problems, its just the cold start that it won't do withoutthe help of another battery.

cowpoos
31st July 2006, 14:28
Thanks mate, very helpfull.
any time...... lmfao

The Stranger
31st July 2006, 15:00
So I gather from what you say, the battery seems to be charging ok?
Like, in the morning when cold it winds over for say 5 or so minutes before it dies?

If so how are you trying to start it?

Postie
31st July 2006, 15:11
So I gather from what you say, the battery seems to be charging ok?
Like, in the morning when cold it winds over for say 5 or so minutes before it dies?

If so how are you trying to start it?
yeah exactly that. I press the start button, all sounds fine but it just won't fire. It gets close after a few goes but then the battery starts to die, gets a couple more turns then the battery gives the ghost all together and the solenoid starts to click. A strange thing i noticed this morning is the rev counter climbing even though its not running the engine.

The charging systems seems to be working as the battery stays charged when its running of course.

Flyingpony
31st July 2006, 15:25
Assuming you got fuel in the tank and not switched off.

Do you need to use the choke?

Was thinking kill switch ... but then the starter won't kick over either.

Coils?

Postie
31st July 2006, 15:28
Assuming you got fuel in the tank and not switched off.

Do you need to use the choke?

Was thinking kill switch ... but then the starter won't kick over either.

Coils?
fuel tank is full, it does need choke and that was on but not flooding it either. Yep, kill switch was in go mode (about the only part of the bike that was)
I am thinking of making it lightweight with help from Mr 12 gauge

The Stranger
31st July 2006, 15:32
So how are you trying to start it?

The VFR had this problem too.

Charge seemed fine, would hot start just fine, but wind over for 5 or 10 minutes (with breaks) from cold and most of the time was very hard to start or just wouldn't from cold.

We found that if you attached a car battery it would leap into life, so we suspected the battery, say a cell had colapsed. Battery voltages seemed fine (to me) though both at rest, under load and during charge.

Not sure we ever got to the bottom of it.

We looked at all the usual suspects but the cold start technique made a huge difference.
Use choke only and no throttle from cold. If you touched the throttle at all it wouldn't start.

We later took it into Henderson Motorcycles and they tested the rectifier. Reconed there was ample charge going in, but insufficient coming out of the rectifier, not by much though. They replaced the rectifier and it was good after that. I say not sure we got to the bottom of, because there was one odd incident after that where the thing just died for several hours then came back to life, but I don't think it was related

I know the VFR have a bad rep for eating rectifiers but this one was after market and as it seemed to have sufficient charge we didn't initially look there.

Postie
31st July 2006, 15:36
So how are you trying to start it?

The VFR had this problem too.

Charge seemed fine, would hot start just fine, but wind over for 5 or 10 minutes (with breaks) from cold and most of the time was very hard to start or just wouldn't from cold.

We found that if you attached a car battery it would leap into life, so we suspected the battery, say a cell had colapsed. Battery voltages seemed fine (to me) though both at rest, under load and during charge.


its pretty much exactly that. If I connect it to the car bettery, it seems fine, I have tried 2 different and fully charged bike batterys with the same no go result from cold, but both were fine on the warm start up, maybe i will look around for a rectifier and see if that helps.
Thanks CaN

Ixion
31st July 2006, 16:03
Defective coils, or maybe CDI. Prolly the former. Maybe exacerbated by dicky starter motor/solenoid/wiring.

The coils get a bit dodgy, internally bunches of the windings fuse together. They still put out enough voltage to fire the plug, but it's lower than it should be.

When you try to start from cold, the starter load drops the battery voltage way low. And thus drops the coil input voltage, and , in turn the coil output voltage. Sparks not strong enough to ignite mixture in cold engine. Car battery works becos it's BIG. So, less voltage drop. Works OK when hot cos hot motor turns over easy, less voltage drop (and battery is warmed up too, that makes a big difference) . try cleaning all connections .

I'd say also dodgy battery cpet u say u've tried sunsitution with a known good one.

nadroj
31st July 2006, 19:10
try cleaning all connections.
Especially battery leads both ends, earth, coil terminals (weak voltage in = very weak voltage to plugs)

Flyingpony
1st August 2006, 08:42
Have you removed the spark plugs and pressed the 'go' button while holding them against the engine casing?

How big and beautiful were the sparks generated?

Postie
1st August 2006, 09:01
Have you removed the spark plugs and pressed the 'go' button while holding them against the engine casing?

How big and beautiful were the sparks generated?

not yet, i was too pissed off to try anything last night, i will try something tomorrow as i can't fix it tonight either

Macktheknife
1st August 2006, 16:34
try cleaning all connections .
.
That would be the first call, remove and clean all cable conections, clean all earth points then check how she goes. Still a problem? replace coils and then reg/rect. If that still doesn't work, put it in a paddock and shoot it. lol

Pat
1st August 2006, 18:25
Check the starter motor out , it may have the same starter motor as the XV,s had , that is a 2 brush starter which effectively means that the battery has to provide additional power to excite the field electro magnets.The four brush starters feature permanent magnets in the field coils which means the need for a lot less current.For twenty years I suffered with a starter problem on my XV , save as you describe , possibly worse , just hated going away on an overnight trip in case the bike would not start in the morning.I purchased a new 4 brush starter off ebay in USA for $128 plus $38 airmail postage.The bike starts first time every time now.The other thing to check is your fuel taps , the carbs may work on induction which means if the bike has been standing unused for anytime it may need primeing, check your taps to see if they have a primer position.Best of luck
Pat

FROSTY
7th August 2006, 22:27
postie Your bike is in essence a XJ600 -well engine wise it is anyhoo
mate toss a set of new plugs in her. Theyre only about $5 each
Make sure the battery is fully charged.
Snip 5mm from the end of all the plug leads at the cap end.
I bet thatll fix her.

Starting wise its a lil trick.--Full choke -NO throttle -crank her up. ease the choke back to half after a minute.

Postie
22nd August 2006, 16:07
postie Your bike is in essence a XJ600 -well engine wise it is anyhoo
mate toss a set of new plugs in her. Theyre only about $5 each
Make sure the battery is fully charged.
Snip 5mm from the end of all the plug leads at the cap end.
I bet thatll fix her.

Starting wise its a lil trick.--Full choke -NO throttle -crank her up. ease the choke back to half after a minute.

Your a legend mate, worked a treat.
The plugs were wet so I just cleaned them, got a proper new battery as the one it came with was toast and the one i tried from my VFR was too small. Checked the HT leads, one was broken open so i just taped it nice and tight, not ideal but did the trick.
Crank crank and she's away.