Well a day off to extend the Queens Birthday weekend has seen some progress on the pipes. Not much as I went for a ride - a cold one it was only 8 degrees! The cones have their end cap inserts sorted and the outlet pipe has been welded in. These caps will be either riveted or bolted to the main cone. However it's just occurred to me I could arrange 3 internal bolts that would be hidden by the end cap.......hmmm (sounds fiddly!) You can see in the picture where the ...
7.5.09 I've arranged the making of the removable end plates today. Priest Sheetmetals will make these as well - I could muck around with a hole cutter, jigsaw and tack weld it, but they have all the gear and will do it 10 x faster than I could in my shed. These plates will fit into the rear of the cones recessed 15mm so they can be bolted or riveted in place. Each end-plate will have an outlet and internal collar that will slot over the muffler core holding it in position but allowing ...
Well I've had the Hornet a year and a half and I've made a few alterations. Next on my list is mufflers. I've already 'opened' the stock mufflers to enjoy a few more decibels but my primary interest now is a different look. It's all on a tight budget supported by a small tax return (in theory - they have not paid yet!), thus purchasing aftermarket muffs is out. And I am after something a bit different. So phase one has been to have a pair of steel cones rolled. Dimensions ...