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Thread: Separating crankcase halves?

  1. #1
    Join Date
    9th December 2008 - 23:37
    Bike
    1979 Honda CB650PZ
    Location
    Napier, New Zealand
    Posts
    10

    Separating crankcase halves?

    I'm trying to seperate the crankcase halves on a GSX400, apart from dynamite or an axe i'm running out of options!
    Is there an easy way to accomplish this?

  2. #2
    Join Date
    2nd April 2007 - 20:22
    Bike
    BMW K100RS
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    Woodville
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    191
    Walk away from it, have a cuppa then go back and have another look at it, you have missed a bolt somewhere. Not sure on those motors but Suzuki have a habit if putting one or two bolts in very hidden places, like underneath the starter motor, or behind the clutch. Make sure you have taken EVERYTHING off that is able to be removed, you will find another bolt somewhere.

  3. #3
    Join Date
    25th June 2003 - 13:54
    Bike
    Triumph Sprint ST
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    The Huttness
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    1,669
    Good advice from Robinm, the extra bolt in hiding is popular from other manufacturers too. Do you have a workshop manual to refer too?

  4. #4
    Join Date
    5th February 2008 - 13:07
    Bike
    2006 Hyosung GT650R
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    BOP
    Posts
    7,141
    I have seen pictures of a puller used to do that. But yeah, beware the last bolt, or you will break something for sure.

    Steve
    "I am a licenced motorcycle instructor, I agree with dangerousbastard, no point in repeating what he said."
    "read what Steve says. He's right."
    "What Steve said pretty much summed it up."
    "I did axactly as you said and it worked...!!"
    "Wow, Great advise there DB."
    WTB: Hyosung bikes or going or not.

  5. #5
    Join Date
    9th December 2008 - 23:37
    Bike
    1979 Honda CB650PZ
    Location
    Napier, New Zealand
    Posts
    10
    OK I'm embarressed, there is another bolt (isn't there always?) on the top side behind the starter motor, dirty Suzuki trick! All good now the halves seperated easy once that sucker was removed.

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