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Thread: How to internally lower front forks?

  1. #1
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    26th August 2005 - 22:21
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    How to internally lower front forks?

    Hi
    Does anyone have a link to any sites that show you how to internally lower front forks?
    I know there was a thread here somewhere to an American forum where a guy showed how he did it and people where giving him shit about it.
    I need to lower a set of TZR250 front forks for a Drag bike.
    Thanks
    Richard

  2. #2
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    I believe a common way to do it is to use a fork strap, similar to a tie down strap, to compress the forks. Another way is to raise the forks through the clamps, thus lowering the front end without fucking up the internal function of the forks.
    KiwiBitcher
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  3. #3
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    Hi
    Thanks but as this is a full on drag bike I need to lower them internaly
    Thanks
    Richard

  4. #4
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    Quote Originally Posted by Richard View Post
    I know there was a thread here somewhere to an American forum where a guy showed how he did it and people where giving him shit about it.
    Yep, hacksaws and pipe wrenches aint the most appropriate tools for the job...


  5. #5
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    Those forks are damper rod forks. I have installed lowering kits on some cruising bikes that also use damper rod forks and they either gave you longer top out springs or a spacer to use with the stock top out spring.

    If you shorten the travel this way you need to also need to adjust the spring preload spacer length accordingly.

  6. #6
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    Depends what model TZR. Last ones were cartridge uSDs. Actually so were (most) 3MAs. But yeah a spacer is used. Might want to run stiffer springs else you'll be bottoming out & depending on how rough when you land the wheel would be nice to have some movement.
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  7. #7
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    As per the two replies immediately preceding this one

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  8. #8
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    Hi
    Thanks for all the replies but I still don't have a link to either the thread about how it is done or a site that will show me.
    This set of forks is not a cartridge set so it should be easy to do once I find a "How to..."
    Thanks
    Richard

  9. #9
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    Quote Originally Posted by Richard View Post
    Hi
    Thanks for all the replies but I still don't have a link to either the thread about how it is done or a site that will show me.
    This set of forks is not a cartridge set so it should be easy to do once I find a "How to..."
    Thanks
    Richard
    On the surface its a semmingly simple job but there are a number of traps that can make or break the job. Send it to a proffessional to do.

    Ph: 06 751 2100 * Email: robert@kss.net.nz
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  10. #10
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    Hi
    Thanks for trying to help me not make any mistakes but as I have built my entire drag bike by hand I'm quite confident that I could handle this
    job .
    Thanks
    Richard

  11. #11
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    Goes something like this no? (But with better understanding of what does what and things to avoid)
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  12. #12
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    Quote Originally Posted by Richard View Post
    Hi
    Thanks for trying to help me not make any mistakes but as I have built my entire drag bike by hand I'm quite confident that I could handle this
    job .
    Thanks
    Richard
    To not put too fine a point on it for me to describe this to you inclusive of all the precautions , whys and wherefores its a LOT of typing. Personally I have a record of not at all being averse to helping people but theres a limit and constraints on time, plus its also giving hard earned knowledge away. Thats always a fine line.

    Ph: 06 751 2100 * Email: robert@kss.net.nz
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  13. #13
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    Hi Richard, Im no suspension guru, but I have just modified a set of TZR250 1KT forks for a different purpose. the preload spacer is sitting on top of the spring and is 95mm long. underneath the damper piston is a short spring which stops the forks klunking when fully extended, what the other guys are suggesting is shorten the top spacer and move a similar amount to space the short spring. Im sure there is some other technical stuff that you may need to deal with, but looking at your site I dont think you will have too many problems.

    Can always rely on Ora Et Labora, to get you through !

    Mike
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  14. #14
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    Quote Originally Posted by Yow Ling View Post
    Hi Richard, Im no suspension guru, but I have just modified a set of TZR250 1KT forks for a different purpose. the preload spacer is sitting on top of the spring and is 95mm long. underneath the damper piston is a short spring which stops the forks klunking when fully extended, what the other guys are suggesting is shorten the top spacer and move a similar amount to space the short spring. Im sure there is some other technical stuff that you may need to deal with, but looking at your site I dont think you will have too many problems.

    Can always rely on Ora Et Labora, to get you through !

    Mike
    Hi
    Thanks for the info.
    Ora Et Labora....our family motto from hundreds of years ago in Scotland.
    I do none of the first bit and as little as possible of the second bit.
    Thanks
    Richard

  15. #15
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    Quote Originally Posted by Robert Taylor View Post
    To not put too fine a point on it for me to describe this to you inclusive of all the precautions , whys and wherefores its a LOT of typing. Personally I have a record of not at all being averse to helping people but theres a limit and constraints on time, plus its also giving hard earned knowledge away. Thats always a fine line.
    Hi
    Totally understand...Time is money and so is your knowledge and there are always limits to how much of each you can give away.
    Thanks for trying to help anyway.
    Thanks
    Richard

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