Noticed over the last few months a tendency for the filler cap when opended to suck air in with a loud woosh.
I checked the vent and it seemed ok.
Also from time to time the fuel system would ' spit' and then it would be fine.
Last weekend following a run to a BFTP rally in Hastings and 1300kms I thought I'd see if I could get from Taupo to Auckland on one tank of 15 litres...yep no probs.
Last night I took off the tankbag and to my horror I saw that the tank had imploded on itself.
I scoured the net and it turns out to be a known issue with the SS and Monster range and possiblily others.
The cause is the rubber seal under the filler cap that should guide the air from outside into the tank. As the petrol is used up the space is taken by air.
However in my case the rubber o seal covered the hole and the tank went into vacuum, with the pump just pumping fuel to the injectors. Eventually the vacuum causes the tank to collapse.
I looked at all the options....and went with pressurising the tank via a regulator, mainly because I had a cylinder of nitrogen a regulator and some refrigeration guages.
I drained and removed the tank, sealed up the fuel lines and slowly pressurised the tank to about 10 psi ( less than 1 bar).
It popped out and was way better but still with some dents.
Removing the filler cap revealed a series of tiny grub screw around the inner ring of the filler , these were tricky to remove as there was some corrosion and they were only about 3 mm.
After that I removed the pump and filter.
The inside of the tank was corroded and the bottom rusty and gungy with water/fuel/rust.
There is one tiny pin hole in the bottom.
I need to find someone who can repair the dents, preferably one of those paint less dent jobs....then I'll Por 15 tank seal it, fit a new filter and put it back on.
I was surprised to see the inside of the tank in this state.....but the bike is a jap import and they spend a lot of their life sitting with the air condensing and moisture accumulating in the tank.
Take a look at the pictures, it might be worth shining a tourch into your tank.![]()
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