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Thread: Removing baffles on a W650?

  1. #1
    Join Date
    25th September 2009 - 21:53
    Bike
    2005 Kawasaki w650
    Location
    Auckland
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    8

    Removing baffles on a W650?

    I have a 2004/5 w650 and I really like it but it is a bit quiet. On the net there are suggestions for removing baffles to release more sound.
    My question is this:
    If I do this, will I need to rejet and will it bugger up the back pressure for the valves?

  2. #2
    Join Date
    17th May 2003 - 07:12
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    Il4 and Vtwin
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    Rotorua
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    1,389
    A friend has one and done it. I will find out tomorrow and let you know.

    Seem to remember it wasn't as simple as it appeared.

  3. #3
    Join Date
    17th May 2003 - 07:12
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    Emailed him and this was his reply.

    Will have trouble getting the baffles out of original mufflers, I reverted to new aftermarket (straight through), there was very little backfire so didn’t retune anything. Open up the air box with two wholes either side about the size of a 50c piece makes a big difference, plenty of noise and go (different bike).

  4. #4
    Join Date
    25th September 2009 - 21:53
    Bike
    2005 Kawasaki w650
    Location
    Auckland
    Posts
    8
    cheers - I have been a bit wary of trying to get the baffles out as the exhausts are one piece jobbies and bloody expensive - did your friend use the grind off the welds and drift the baffles out trick that is on the owners club site online?

  5. #5
    Join Date
    17th May 2003 - 07:12
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    Il4 and Vtwin
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    Rotorua
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    Quote Originally Posted by doc View Post
    his reply.

    Will have trouble getting the baffles out of original mufflers, I reverted to new aftermarket (straight through)
    From what I remember at the time , he gave up in frustration and bought after market .

  6. #6
    Join Date
    25th March 2004 - 17:22
    Bike
    RZ496/Street 765RS/GasGas/ etc etc
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    Wellington. . ok the hutt
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    21,316
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    keep the std ones for WOFs
    Don't you look at my accountant.
    He's the only one I've got.

  7. #7
    Join Date
    24th June 2004 - 17:27
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    So old you won't care
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    Kapiti
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    Put the pattern Triumph ones on - seen a few like that, sound nice...

  8. #8
    Join Date
    25th September 2009 - 21:53
    Bike
    2005 Kawasaki w650
    Location
    Auckland
    Posts
    8
    baffles out - not too bad a job - sounds great and is crisper in the mid range - hurrah

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