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Thread: Forks Stiff! Need help fast Please!

  1. #1
    Join Date
    18th April 2010 - 12:53
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    KTM 200EXC
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    Forks Stiff! Need help fast Please!

    Hi. I just bought a Thumpstar pro 125 for a bit of a laugh and they're fun as. The forks go down (with some wrestling) but not up. Took them off, One is air and 1 is preload. Turns out the preload 1 is sweet except for buggered seal but still works. The other 1 has fine seal and everything internally (the rod that connects to the top) seems to work algood but theres something stopping the stanchion from moving smoothly and it takes a bit of force to make it move.

    Unsure whats making it like this as this fork seems to be the good 1 as the seals are good.

    ANY Ideas? I want to take it riding tomorrow



    Cheers

  2. #2
    Join Date
    6th June 2008 - 17:24
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    Is the stanchion straight?
    . “No pleasure is worth giving up for two more years in a rest home.” Kingsley Amis

  3. #3
    Join Date
    14th May 2008 - 20:13
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    At a guess I'd say someone has overtightened the triple clamps, hopefully not so tight the tubes are damaged.... try backing the clamp bolts off a little and see if it makes any difference.

    (I'm assuming it's the model that has got upside down forks?)

    Before you judge a man, walk a mile in his shoes. After that, who cares? ...He's a mile away and you've got his shoes

  4. #4
    Join Date
    18th April 2010 - 12:53
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    Hi, Im hoping the stanchion is straight but im not too sure, illl have a look tomorrow. The clamps could have been too tight because it wasnt easy to get off but theyre still stiff as off the bike. If that was it its probably permanent damage. Dont suppose you can straighten stanchions could you?

  5. #5
    Join Date
    14th May 2008 - 20:13
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    Quote Originally Posted by mad_max View Post
    Hi, Im hoping the stanchion is straight but im not too sure, illl have a look tomorrow. The clamps could have been too tight because it wasnt easy to get off but theyre still stiff as off the bike. If that was it its probably permanent damage. Dont suppose you can straighten stanchions could you?
    If they aren't badly bent it's not too hard to straighten them if you know what you're doing. You'll need a press and a dial gauge though...
    If they are bent probably best to take it to someone who knows what they're doing with suspension. Easy job for them.

    Before you judge a man, walk a mile in his shoes. After that, who cares? ...He's a mile away and you've got his shoes

  6. #6
    Join Date
    6th June 2008 - 17:24
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    The Vixen - K8 GSXR600
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    Quote Originally Posted by mad_max View Post
    Dont suppose you can straighten stanchions could you?
    Yes ya can. Had this not been so, my racing career all those years ago would have been very short indeed...

    I always took 'em to the engineer to do them though. Cheap enough usually...
    . “No pleasure is worth giving up for two more years in a rest home.” Kingsley Amis

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