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Thread: AG175 Mud Bug gearbox issue

  1. #1
    Join Date
    17th March 2008 - 20:33
    Bike
    2006 Suzuki Bandit 1200S
    Location
    Leeston, Canterbury
    Posts
    11

    AG175 Mud Bug gearbox issue

    Bike was jammed in third and wouldn't select up or down. Have located neutral now but won't select any gear. Is this a quick fix or terminal??

  2. #2
    Join Date
    9th June 2011 - 20:40
    Bike
    2007, Suzuki DR650
    Location
    Oamaru
    Posts
    18
    Pull the clutch cover off and have a look. They were prone to breaking the selector on the end of the gear shift shaft, the part that engages the end of the selector barrel.

  3. #3
    Join Date
    11th June 2007 - 08:55
    Bike
    None
    Location
    New Plymouth
    Posts
    5,053
    Youve associated a Yamaha name with a Suzuki name, it is in fact a Grasshopper grasshopper! The Yamaha Motor Company would be horrified.... Its decades since I worked on one of these as they stopped making them many years ago. But if my partially fried memory serves me correctly they like the AG100 have a white nylon cap secured in place by 3 panhead screws just above the front sprocket. If it has suffered a derailed chain at some stage it may have damaged that cover and dislodged an open ended and about 3 mm thick locating washer that keeps the end of the shift drum in alignment. It may even have wiped off the spigot on the end of the shift drum in which case its a full strip and replacement deal.
    Look there first just in case, let me know. Otherwise the shifter detent and pawl mechanism behind the clutch basket, if no evidence then yes split the crankcases.

    Ph: 06 751 2100 * Email: robert@kss.net.nz
    Mob: 021 825 514 * Fax: 06 751 4551

  4. #4
    Join Date
    17th March 2008 - 20:33
    Bike
    2006 Suzuki Bandit 1200S
    Location
    Leeston, Canterbury
    Posts
    11

    Thanks Guys

    Firstly my apologies for the "mud bug" blunder. I have a real mint TF185 mud bug also. Thanks for your replies. The AG has suffered a chain derailment recently. I stripped the left cover off and repaired both a bent clutch rod and straightened up the fork which is attached to the end of the clutch cable. Anyway I'll strip it down and may chuck a new set of bearings etc... Thanks again.

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