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Thread: ZXR Project

  1. #1
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    18th November 2004 - 11:00
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    big gay1 that I am not licenced to use
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    ZXR Project

    Just Wanted a thread where I could post the progress of my 'restoration' of the ZXR to a much more respectable level, as some of you know this bike has cost me more than a 95 ZX6R ...

    It all started when I bought the bike, the whole glamour of a fast 250 after a ZZR got me far to eager for my own good, So a quick purchase later I am paying off a shiny Black 1992 ZXR250, which was down on power (33ps)..

    I picked it up from Red Baron Auckland geared up and had to try find my way to the motorway, on a new bike this was somewhat strange, new brakes amazing power difference to the ZZR and just a general “mental” little shit that loved to speed, After 10 minutes of searching, and a lot of wheel spin (this bike drifts) I found my way on the North Western, I was by myself and I was pumped to the brim with adrenalin, it was a lunchtime rush and the traffic was fairly fast flowing only minor filtering required to keep me at a steady 110kmph, the long trip began - firstly I really enjoyed the new power and ability to accelerate all the way to 195kmph (on erm... a test track, not the motorway no I would never do that ).

    I got to Orewa and stopped at the caltex, still on a buzz from my new toy - filled it up and off I go again - all I can say is I found heavy breaking was unachievable on this bike, I had touchdowns on a lot of corners because I went to fast into them as the brakes refused to slow my speed, this concerned me but I shrugged it off.

    I turned off towards ruawai as my mother wanted to see if I was ok - I got to ruawai and was a number one hit there.

    I refuelled again (my back plays up from rugby and hockey injuries, so the fuel stops were an excuse for my own weakness!) and took off down SH14, Now I know most of you know this road, while short (45km) it is a bloody awesome road for some erm.. Sensible riding!
    I got stuck behind a logging truck for quiet some time because I knew that my brakes wouldn’t chop off the speed in time for the next corner, eventually I pass and pick up the pace, had a few close calls with some unmarked road works, and even did a few wheelies off the crests.

    I get into whangarei only to be zapped by about 3 cops, all let me go on and I get into town, People were flashing their lights at me so I take heed and slow myself down, At the lights before JUST before my house I decided not to filter the que, and sat patiently at the back, an escudo pulls up beside me and insists on a drag, it had nos stickers and pod filters and everything the real deal , So I eliminate him and turn into my house - my brakes didn’t want to work so a bit of rear wheel locking and I was done, parked it up and inspected its beauty, what’s this? Leaking oil? Funny smells? Smoke? ... well yes it had it all

    I take it to the shop in the next few days, and got that fixed up - many days of happy commuting happened after that and I became more and more concerned about the brakes they just wouldn’t stop me, I was depending on engine braking and the rear brake .

    So I take the bike in and say, ah do a 20k service on it (full strip and check), and also told them to check the disks because I was sure they were stuffed, I got a call later that day informing them that my right disk was 5mm out and the left 4mm, so A quick call from red baron had a set of new OEM disks from Japan on there way and new brake pads and such in the mail... I get another call saying that they have to order more shims as my valves where literally ready to drop into the barrels.. So 500$ later I figured that the bike was all good!.

    When I picked it up I noticed the difference, some say valves make no difference I don’t really understand as if they are loose you will be down on compression etc (??) well anyway riding around town was a lot more fun, it decided to do nice little first gear power wheelies, which could be made much larger with a quick tug on the bars, I was a very happy chap.

    So I decided I wanted some new things, pack rack, alarm, light guard, heated grips, I installed all of these and cleaned the bike every single night, I was overall very happy with her

    Until I decided to get new headlamps, now this is possibly the most ironic thing that could ever happen, but I get the lamps install them with a bit of snipping trimming etc, then wait till around 8 when it was getting darker and went for a little ride, It decided to cough and splutter when I turned around to get to whangarei so I slowed down to conserve some fuel and just as I get into town I am greeted by an overly friendly dog , he made a mess of me and the bike, So anyway with the help of some nice people who had just moved to whangarei (the chap had a ZX750R ) I was off home, with a wobbly, very loud bike with everything broken.. Get into town some dickhead reverses over the road causing me to pretty much lock the front (to no avail still shoddy front brakes) and anyways that was over got home feeling some pain and humility my baby is broken and it was my fault for not just leaving her at home, then I decided that I needed to faint and get a free ride to hospital and get lots of drugs.


  2. #2
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    18th November 2004 - 11:00
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    cont.

    Anyway when I got out of hospital I came home to find that my bike has dumped about 4litres of fuel into the engine through all cylinders - I was in no state to try pull the engine apart to free the pistons so I had to call Shaw’s who are very humorous when it comes to me and my accidents .

    They got it running again and started to get everything repaired on her, I got the bill for a nice wee sum of 3.2k mmm just tastes better The cops have ignored it even after I reported it and told them it was a write off (it was but I cant afford to write this bike off).

    Anyways here I am now, after spending so much money on the bike I find myself delving for perfection, I mean why not the entire 9 yards? SO I have decided to restore the bike to a most excellent faster better handling condition .

    (That was long)

    Anyway, the initial plan has being to remove all the rust from everything and polish all exposed metal, I have already polished the rear sets and cleaned the rear up, and this is the list of to-do stuff.


    1. New front end, Current front end has rusted sliders and shitty springs.
    2. New Rear Suspension, possibly steal something off a 400cc or 600, with a remote charge canister.
    3. New Muffler, straight through for that tasty "get the fuck out of my way" sound.
    4. New swing arm, it has taken a beating and is fairly dented and dead and is in general bad condition.
    5. Clean up rear guard (looking at installing fender eliminator, or chopping it up)
    6. Get a rear seat cowl, either made or modified off another bike (get repainted to green to match paint job).
    7. Start looking at some re-boreing and some go faster bits

    Hope to keep you all updated with the progress.
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  3. #3
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    ......... and to think my Bandit couldn't keep up with you before.

    Good luck man.
    /end communication

  4. #4
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    8th August 2004 - 17:16
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    Have to watch this thread. I will be interested in anything you do to make it perform better

    http://www.bikehps.com/ProductFiles/DymagWheels.html

    Since you're throwing so much money into your ZXR, they would be pefect

  5. #5
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    23rd April 2004 - 19:16
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    how did you know it was down on power? did they tell you or did you get it dyno'd? i wanna make sure mine is getting all that 45hp coz im not totally sure it is atm... sorta starts to struggle round the 150-160 mark, but i've only tried for high speed in 6th - not using the lower gears for much more than up to 110.
    KiwiBitcher
    where opinion holds more weight than fact.

    It's better to not pass and know that you could have than to pass and find out that you can't. Wait for the straight.

  6. #6
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    28th July 2004 - 12:00
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    Quote Originally Posted by gareth_d
    how did you know it was down on power? did they tell you or did you get it dyno'd? i wanna make sure mine is getting all that 45hp coz im not totally sure it is atm... sorta starts to struggle round the 150-160 mark, but i've only tried for high speed in 6th - not using the lower gears for much more than up to 110.
    Well if you are having probs at 150 then there is definetly something wrong......

    I've been left for dead at 160 by another KBer on a ZXR2fiddy with nearly or over 80,000kms mileage as he dissappeared into the distance..... speedo was off the clock he told me when I asked him for his speed.....

    EDIT: I've subscribed to this thread - can't wait to see what else you're up to....
    Last edited by justsomeguy; 4th July 2005 at 02:39.

  7. #7
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    with the amout of money you will need to do the above i would just wait and put it on a 4 hundy or a 6 hundy.............................

    Buy a cheapy and start doing it up so when you get your full you'll have a mint bigger bike all waiting and ready...
    Lump lingered last in line for brains,
    And the ones she got were sort of rotten and insane...

  8. #8
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    FIGHTER IT!!!! FIGHTER IT!!!!!!
    Reactor Online. Sensors Online. Weapons Online. All Systems Nominal.

  9. #9
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    18th November 2004 - 11:00
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    Quote Originally Posted by aff-man
    with the amout of money you will need to do the above i would just wait and put it on a 4 hundy or a 6 hundy.............................

    Buy a cheapy and start doing it up so when you get your full you'll have a mint bigger bike all waiting and ready...
    Who says it wont be a 400


  10. #10
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    19th January 2005 - 11:00
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    Damn. Does this mean I wont be able to poke fun at you through your bike anymore?

    Sever
    Now and forever
    you're just another lost soul about to be mine again
    see her, you'll never free her
    you must surrender it all
    And give life to me again
    Disturbed - Inside the Fire


  11. #11
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    Quote Originally Posted by Waylander
    Damn. Does this mean I wont be able to poke fun at you through your bike anymore?
    Well you could never keep up with my bike in the first place to make fun of it


  12. #12
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    Quote Originally Posted by John
    Well you could never keep up with my bike in the first place to make fun of it
    Hehe Just becouse I'm not as fast as you doesn't mean your bike dosn't look like arse. Still though that will change and likely before mine does. Ohwell, I'll always have your age aye boy?

    Sever
    Now and forever
    you're just another lost soul about to be mine again
    see her, you'll never free her
    you must surrender it all
    And give life to me again
    Disturbed - Inside the Fire


  13. #13
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    We'll have to see if my Bandit can still beat you 2-up

    mmwwaahahaha.......
    /end communication

  14. #14
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    18th November 2004 - 11:00
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    Quote Originally Posted by Waylander
    Hehe Just becouse I'm not as fast as you doesn't mean your bike dosn't look like arse. Still though that will change and likely before mine does. Ohwell, I'll always have your age aye boy?
    Its not getting repainted the fairings are fine - Yea when you 100 I will not be so BAHH!

    Antallica, oh for sure I sense sh16 calling...


  15. #15
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    Quote Originally Posted by John
    Its not getting repainted the fairings are fine - Yea when you 100 I will not be so BAHH!

    Antallica, oh for sure I sense sh16 calling...
    May be 100 boy but I can still put a whoopin to ya. lol
    Besides that would make you like what, 97?

    Sever
    Now and forever
    you're just another lost soul about to be mine again
    see her, you'll never free her
    you must surrender it all
    And give life to me again
    Disturbed - Inside the Fire


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