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Thread: Exhaust gone sideways?

  1. #1
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    4th April 2010 - 07:23
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    Exhaust gone sideways?

    So I removed my rear foot pegs to get them powder coated and on an 03 Zx636 the muffler (Remus) is attached to the peg. Next time I looked at the muffler it was off to the side and down the pipe a bit. I think the springs on the muffler and the pipe had pulled it down. Hopefully the powder coating will be finished soon and I can get it back on. My question is how do I get the muffler back up the pipe?



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    HELP Please.

  2. #2
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    19th April 2009 - 18:52
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    That's a lot of weight for the pipe to be supporting. Have u been riding around like that?

  3. #3
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    Quote Originally Posted by steve_t View Post
    That's a lot of weight for the pipe to be supporting. Have u been riding around like that?


    I took the pegs off then rode it to the powder coating shop then rode it back. I did have a bungy cord on it as I thought it might fall off. =/

  4. #4
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    I guess you'll have to wait for the pegs to come back and then reassess positioning

  5. #5
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    4th November 2007 - 13:39
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    id say its buggered ill fly over and take of you free of charge

    plastic fabricator/welder here if you need a hand ! will work for beer/bourbon/booze

    come ride the southern roads www.southernrider.co.nz

  6. #6
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    How many parts in the exaust system (From exaust port to the can) does it break down to ... ???
    When life throws you a curve ... Lean into it ...

  7. #7
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    Quote Originally Posted by steve_t View Post
    I guess you'll have to wait for the pegs to come back and then reassess positioning

    Hmmmm I hope it'll be alright...

  8. #8
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    Quote Originally Posted by hayd3n View Post
    id say its buggered ill fly over and take of you free of charge
    Come on man dont jinx me =(

  9. #9
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    Quote Originally Posted by FJRider View Post
    How many parts in the exaust system (From exaust port to the can) does it break down to ... ???
    I think its a slip on so 2 parts. The can then the pipe?

  10. #10
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    Quote Originally Posted by gmendoza1 View Post
    I think its a slip on so 2 parts. The can then the pipe?
    If it's a "Slip on" ... Loosen both joints ... and revolve the appropriate bits to make it line up as it should ... Tighten all joints/mounts ... DONE ...
    When life throws you a curve ... Lean into it ...

  11. #11
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    Quote Originally Posted by FJRider View Post
    If it's a "Slip on" ... Loosen both joints ... and revolve the appropriate bits to make it line up as it should ... Tighten all joints/mounts ... DONE ...

    Theres no bolts. Theres just the springs =S

  12. #12
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    Quote Originally Posted by gmendoza1 View Post
    Theres no bolts. Theres just the springs =S
    ...

    Perhaps ...

    If you twist (revolve) the joints ... to their CORRECT ALIGNMENT ... Tighten ALL mounting bolts ... DONE ...
    When life throws you a curve ... Lean into it ...

  13. #13
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    Red face

    Quote Originally Posted by FJRider View Post
    ...

    Perhaps ...

    If you twist (revolve) the joints ... to their CORRECT ALIGNMENT ... Tighten ALL mounting bolts ... DONE ...

    Hahaha Sorry! I didn't know what mean but I had another fiddle and I twisted it up and it looks like its straightened up again which is good. So I guess I'll just wait until The pegs come back. Thanks! =D

  14. #14
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    The spring stops the the muffler falling off the pipe while allowing some movement. This acts as a stress reliever. You need the footpeg to hold the weight of the muffler cos at the moment, the header pipe is holding weight it's not supposed to. You could end up cracking the headers or even damaging your engine.

  15. #15
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    Quote Originally Posted by gmendoza1 View Post
    Hahaha Sorry! I didn't know what mean but I had another fiddle and I twisted it up and it looks like its straightened up again which is good. So I guess I'll just wait until The pegs come back. Thanks! =D
    Make up a small bracket on the foot-peg mounts ... to bolt the exaust to in the meantime ... untill the footpegs come back ...
    When life throws you a curve ... Lean into it ...

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