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Thread: Noob intro, bobber build

  1. #1
    Join Date
    4th March 2012 - 17:59
    Bike
    1987 Suzuki GN250
    Location
    Auckland
    Posts
    5

    Noob intro, bobber build

    Hi all,

    I'm new to bikes and am building a bobber out a GN250 I found under my mates house. With gas and a battery she fired first go which was awesome. Ive now stripped her down to the bare frame and am now planning the Build.

    I have a couple of questions:

    1. If I cut off the tail in Pic 1 is this a cert issue?
    2. Can I remove the bracketry in Pic 2 and put in my own to mount the battery and electrics? or is this a cert issue to.

    Cheers,

    Mike
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  2. #2
    Join Date
    4th March 2012 - 17:59
    Bike
    1987 Suzuki GN250
    Location
    Auckland
    Posts
    5
    Pics loaded opposite way round haha

  3. #3
    Join Date
    29th October 2005 - 16:12
    Bike
    Had a 2007 Suzuki C50T Boulevard
    Location
    Orewa
    Posts
    5,852
    Goodonyer! Can't advise on your project but other members should be able to help. Otherwise contact Classic_Z at his workshop in Whangaparaoa 09-424 0477.

    Welcome aboard!
    You don't get to be an old dog without learning a few tricks.
    Shorai Powersports batteries are very trick!

  4. #4
    Join Date
    31st January 2012 - 16:09
    Bike
    A blue one
    Location
    Beyond the Bombay Hills..
    Posts
    247

    Aha

    the mods you are proposing to me do not require a cert as you are
    not moving suspenion points nor motor mounts. or fitting a NON OEM motor
    to the frame.

    however for the bracket removal when dressing the area, if a steel rule can be held
    against the tube and visually see that more than a quater of the frame tube thickness
    has been removed then they can get twitchy.

    flapper discs are great but can remove a lot of material.. ( and fast )

  5. #5
    Join Date
    26th February 2007 - 23:15
    Bike
    In the rubbish bin
    Location
    NZ
    Posts
    2,364
    As above.

    The legs that hold the rear fender etc on can be cut off, as can the tabs. Do a tidy job with the tabs though - don't cut into the tubing in removing the tabs. A rotary tool/die grinder is what I'd use; it's slow but you can do very fine work.
    Find out more at www.unluckyones.co.nz

  6. #6
    Join Date
    4th March 2012 - 17:59
    Bike
    1987 Suzuki GN250
    Location
    Auckland
    Posts
    5
    Cool thanks for the info guys. I'm not rushing the build so yea itll be slow and steady on all removal. What about welding on new tabs will this become an issue?

  7. #7
    Join Date
    1st September 2007 - 21:01
    Bike
    1993 Yamaha FJ 1200
    Location
    Paradise
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    14,125
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    Quote Originally Posted by Ramatag View Post
    What about welding on new tabs will this become an issue?
    It must be done by a certified welder.
    When life throws you a curve ... Lean into it ...

  8. #8
    Join Date
    26th February 2007 - 23:15
    Bike
    In the rubbish bin
    Location
    NZ
    Posts
    2,364
    Quote Originally Posted by Ramatag View Post
    Cool thanks for the info guys. I'm not rushing the build so yea itll be slow and steady on all removal. What about welding on new tabs will this become an issue?
    Or... the tabs need to be welded on really well, the prep and finishing immaculate, and look like they are original frame hardware, and it'll most likely go unnoticed.
    Find out more at www.unluckyones.co.nz

  9. #9
    Join Date
    1st September 2007 - 21:01
    Bike
    1993 Yamaha FJ 1200
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    Paradise
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    Quote Originally Posted by The Lone Rider View Post
    Or... the tabs need to be welded on really well, the prep and finishing immaculate, and look like they are original frame hardware, and it'll most likely go unnoticed.
    They do have their rules to follow. And can get quite picky. THATS what they get paid to do.
    When life throws you a curve ... Lean into it ...

  10. #10
    Join Date
    4th March 2012 - 17:59
    Bike
    1987 Suzuki GN250
    Location
    Auckland
    Posts
    5
    Thanks will take this info into concideration

    Also heres some pics of the Initial Bike and progress
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  11. #11
    Join Date
    4th March 2012 - 17:59
    Bike
    1987 Suzuki GN250
    Location
    Auckland
    Posts
    5
    Finished early at work today so slammed some hours at the bike.

    Got rid of the tail and all the brackets, Refitted every thing to see where everythings going to mount, Made up a template for the seat, Trimmed some fat off the front guard. Got some straight drag bars on the way for her

    Does anyone know if you can buy a longer swing arm for the gn? at the moment shes quite stubby and I look like a Gorilla on a tricycle on it haha
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  12. #12
    Join Date
    10th September 2012 - 19:42
    Bike
    2006 Suzuki GN250
    Location
    Hamilton
    Posts
    1
    Hey, Im new to this forum and searched for a GN250 bobber build, and found yours. Im very keen myself as they are very affordable. have you got any updates on this build?

    thanks

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