Amongst other things, eg staying alive, we have been working on a cylinder head for son Brett's KTM 250 engined kart. One prime issue was that the head outlet faced forward, to suit the bike's radiators. Some simply reverse the head, allowing the coolant to basically escape the head without passing thru the single pass passages. Dumb, but there you go.
So we have been working on the design of a double pass coolant head, allowing the outlet to face rearwards to suit the kart installation. With the help of a certain Dominik, the design has been done in SolidWorks. For me though, I think it is well worthwhile to be able to "look, touch, feel" every now and then rather than just a screen. Enter the 3D printer.
Just did a half in PLA. 4.5 hours later @ 0.2 Z increments & $1.70 in filament, we have one.
Design is not final, with some small tweaks req'd.
Obviously designing is one thing, but one still has to make it.
2 main choices: lost PLA or casting wax type filament, or classic moulds using cope and drag with separate cores. As the cores will be fairly delicate, I don't think any cold box sand cores will do, given that we'd make coreboxes for these using 3D prints. So, I am thinking progressing the plaster approach as I posted a few times ago. How many we might make, ranging from just one, is a factor in deciding in how to make it. Certainly Alex on his "2 stroke stuffing" Youtubes is doing well with the lost PLA method.
Anyways, was nice to see the printer working, doing a good job without supports. A Creality CR10S Pro with Cura 3.6.0 win64 slicing software


"Success is the ability to go from one failure to another with no loss of enthusiasm.”
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