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Thread: Brake piston issue

  1. #1
    Join Date
    22nd April 2008 - 20:23
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    2012 KX450f
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    Brake piston issue

    Last ride my front brake was pretty much non existent, no matter how hard I yank on it, it just wouldn't really stop, which if you've ridden with brembo brakes, you know they are usually a light single finger pull for all the brakes you'd ever need (motocross bike not road bike just to clarify).

    Just pulled the pads out to inspect those, but they look fine, still heaps of meat left on them.

    Noticed however when I pump the lever when the pads are out, only one piston is coming out. The second one wiggles a little bit but wont actually push out. If I put a piece of timber between the good piston and caliper, and pump the lever, then the second one will come out, which tell me its not seized.

    Have bled the brakes, and still have plenty of fluid in there it seems.

    What should I check next? Should I drain out all the brake fluid and start over again with fresh fluid?

  2. #2
    Join Date
    28th May 2006 - 19:35
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    Quote Originally Posted by thorns View Post
    Last ride my front brake was pretty much non existent, no matter how hard I yank on it, it just wouldn't really stop, which if you've ridden with brembo brakes, you know they are usually a light single finger pull for all the brakes you'd ever need (motocross bike not road bike just to clarify).

    Just pulled the pads out to inspect those, but they look fine, still heaps of meat left on them.

    Noticed however when I pump the lever when the pads are out, only one piston is coming out. The second one wiggles a little bit but wont actually push out. If I put a piece of timber between the good piston and caliper, and pump the lever, then the second one will come out, which tell me its not seized.

    Have bled the brakes, and still have plenty of fluid in there it seems.

    What should I check next? Should I drain out all the brake fluid and start over again with fresh fluid?
    pump the pistons out and give them a clean, seals should be fine just all needs good cleaning, reassemble using brake fluid. pull the master cylinder apart and get the old fluid out, remove the piston assembly disassemble and clean make sure there's no shit inside the resevior, it could be a bit of grit getting into the return hole. reassemble after holding the brake line up and draining all the fluid out of that, then bleed and it should be all good. if there's one issue it's time for a full service.

  3. #3
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    20th January 2010 - 14:41
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    Quote Originally Posted by jellywrestler View Post
    pump the pistons out and give them a clean, seals should be fine just all needs good cleaning, reassemble using brake fluid. pull the master cylinder apart and get the old fluid out, remove the piston assembly disassemble and clean make sure there's no shit inside the resevior, it could be a bit of grit getting into the return hole. reassemble after holding the brake line up and draining all the fluid out of that, then bleed and it should be all good. if there's one issue it's time for a full service.
    What he said plus make up a syringe with a pipe to fit onto the caliper bleed nipple and bleed it from the bottom to the top by pushing in and up clean fluid you will also be able to push air into the syringe.
    Get the syringe from a vet they have nice large ones. you will find this to be both easier and faster.
    Quote Originally Posted by Katman View Post
    I reminder distinctly .




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  4. #4
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    6th June 2011 - 14:55
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    A word of warning. Keep the likes of kerosene away from your calipers. Kero etc will bugger the seals for good. I just use brake fluid to clean everything.

  5. #5
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    20th March 2007 - 10:27
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    Quote Originally Posted by husaberg View Post
    What he said plus make up a syringe with a pipe to fit onto the caliper bleed nipple and bleed it from the bottom to the top by pushing in and up clean fluid you will also be able to push air into the syringe.
    Get the syringe from a vet they have nice large ones. you will find this to be both easier and faster.

    That is the very best way to bleed brakes as far as I am concerned also
    shaun@motodynamix.co.nz


    I love my job Call 0223210319--AKA Shaun

  6. #6
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    20th June 2011 - 20:27
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    Quote Originally Posted by Shaun Harris View Post
    That is the very best way to bleed brakes as far as I am concerned also
    +1, this is how I train new mechanics to do it. Easy and quick.
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    but once again you proved me wrong.
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  7. #7
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    20th March 2007 - 10:27
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    Quote Originally Posted by nzspokes View Post
    +1, this is how I train new mechanics to do it. Easy and quick.

    Always makes me laugh when I see people starting there bleeding process from the calipers instead of the master cylinder being up top where in theory the air is! So effectively, they are pushing the air back through the lines to the calipers, and never bleed them enough to make all the air travel completely through and out.
    shaun@motodynamix.co.nz


    I love my job Call 0223210319--AKA Shaun

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