
Originally Posted by
OddDuck
Ohh boy where to start... it's a 1988 bike so is now 28 years old. Metal parts like rings, valve guides etc are probably still OK unless high mileage but seals like valve stem seals may not be, unless the motor was rebuilt at some time. It's also presumably been stored in an unheated shed or garage, meaning that cold and humidity will have led to water ingression into any high voltage insulation. This is fixable btw.
Right, here's a few ideas:
Compression test. This'll quickly check valve seating / rings condition together. If returning a low value then you'll have to work out if it's rings or valves. You can do a rough comp test with a finger against the spark plug hole, just make sure you've grounded the spark plug or are using the kill switch.
Check air filter against bad sealing or holes. A hole as small as 2mm can be enough to lean an engine out. If in any doubt whatever, filters are cheap, get a new one.
Check the spark plugs. If they're coming out covered in oil (wet black) then like it or not it's serious engine work time, if you are very lucky it is only the valve guide seals. If they're coming out covered in soot (dry black) then the bike's running rich enough to foul them and you'll lose spark across the blacking.
Check the petrol. How old is the gas? (It does go off)
Check the fuel delivery - pull the fuel hose off the carb, open the fuel tap or run the fuel pump (I'm not familiar with the bike sorry), make sure that fuel is being delivered. Expect gas spills, keep a bowl handy.
Check the fuelling system. I'll assume carburettion, check float heights and condition of jets. Check for rust flakes in carb float bowls by draining into a stainless steel pan (an old kitchen bowl is ideal). If you see rust then that could be blocking the jets. Check the bellows. A pinhole leak is enough to upset them, if they're old bellows then it's usually a good idea to replace them if you have the carbs apart.
Check earthing points through the entire bike. Clean any rust or oxidation off, use new fasteners, make sure it's clean metal to metal contact.
Check connectors on the wiring harness, go looking for green rot on wires or spade lugs. Pull apart and refasten as many connectors as you can, including the main relay. The make and break action wipes the metal surfaces clean. Do this one connector at a time only, you don't want to end up not knowing what goes where. Particularly check the connectors to the CDIs and the coils.
Pull ignition coils and CDI off, then put them into a warm, dry environment like the hot water cylinder cupboard for a few nights. While doing that, check the rubber insulation on the HT leads - if any cracks or degradation shows, they're stuffed and have to be replaced.
Some of these are easier than others sorry, things like stripping the carbs down and checking jets and bellows are real last resorts.
Hope this helps.
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