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Thread: WTD RM250 clutch sleeve hub for a 96

  1. #1
    Join Date
    4th November 2017 - 20:52
    Bike
    1996 Suzuki RM250
    Location
    Auckland
    Posts
    4

    WTD RM250 clutch sleeve hub for a 96

    currently have a 96 RM250 waiting to be repaired ..
    got it off a guy that dropped a sump plug during a ride... so im guessing the trans bearings are toast..
    he mentioned something about 4th and 5th making noises towards the end of the ride before he realised the sump plug dissappeared.

    He then proceeded to tear it down to inspect/repair it... however as most home DIY guys do, they dont have the right gear/tricks to get the clutch basket/hub off... so they have snapped off 2 of the pressure plate posts and left it at that.

    So now i have a task of locating a replacement clutch sleeve hub, transmission bearings, seals, gaskets etc..possibly 4th and 5th gear set too..

    So if anyone knows of anything available please let me know...

    cheers..

    027 667 6643

  2. #2
    Join Date
    13th June 2010 - 17:47
    Bike
    Exercycle
    Location
    Out in the cold
    Posts
    5,867
    Have you got the spring posts ? It is possible to recover them using a 6mm countersunk screw through from the back.

    IMO the gears will probably be OK - but if there are a couple running on splined bushes, the bushes may be toast. They are available AFAIK. Might have to do some hand finishing if the gear has picked up on the bush, but the gear is harder than the bush so should be sweet.

  3. #3
    Join Date
    4th November 2017 - 20:52
    Bike
    1996 Suzuki RM250
    Location
    Auckland
    Posts
    4
    i havent even gone through the box of bits that came with it..

    its sitting in my mates shed until the mrs finds out
    had thought of putting a bolt through the back of the posts if theyr there, and getting them tig'd back up

  4. #4
    Join Date
    4th November 2017 - 20:52
    Bike
    1996 Suzuki RM250
    Location
    Auckland
    Posts
    4
    I also need a clutch basket... this one is junk...really worn

    however after taking the barrel off today, the barrel and piston are immaculate..fairly fresh

    unlike the swing arm assembly, i doubt it has greased or serviced at all throughout its life..
    it is also a 94 frame going off the frame number...

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