Results 1 to 11 of 11

Thread: TTR250 rear shock rebuild

  1. #1
    Join Date
    5th November 2015 - 17:31
    Bike
    Hornet 600, CBF250, TTR250
    Location
    Canterbury
    Posts
    7

    TTR250 rear shock rebuild

    Hey all, my rear shock on the ttr250 has clapped out. Where can I take it for a rebuild in Christchurch? Cheers

  2. #2
    Join Date
    4th November 2003 - 13:00
    Bike
    BSA A10
    Location
    Rangiora
    Posts
    12,727
    Quote Originally Posted by Xr-Denny View Post
    Hey all, my rear shock on the ttr250 has clapped out. Where can I take it for a rebuild in Christchurch? Cheers
    Linton at Dirt action or Tim at Technical racing
    "If you can make black marks on a straight from the time you turn out of a corner until the braking point of the next turn, then you have enough power."


    Quote Originally Posted by scracha View Post
    Even BP would shy away from cleaning up a sidecar oil spill.
    Quote Originally Posted by Warren Zevon
    Send Lawyers, guns and money, the shit has hit the fan

  3. #3
    Join Date
    25th March 2004 - 17:22
    Bike
    RZ496/Street 765RS/GasGas/ etc etc
    Location
    Wellington. . ok the hutt
    Posts
    20,653
    Blog Entries
    2
    +1 Linton.
    Don't you look at my accountant.
    He's the only one I've got.

  4. #4
    Join Date
    3rd February 2004 - 08:11
    Bike
    1982 Suzuki GS1100GK, 2008 KLR650
    Location
    Wallaceville, Upper hutt
    Posts
    5,097
    Blog Entries
    4
    If you just want to restore it to new condition and performance (ie stock damping) then they look fairly easy to rebuild. I have done a similar rebuild on the KLR shock and its not too difficult. Get a new seal head and bump stop
    http://ttr250.com/Shock_rebuild/TTR2...ck_rebuild.htm.

    The only thin I would add to the tutorial is to use loctite on the nut holding the piston to the shaft. You dont want this coming off ...
    it's not a bad thing till you throw a KLR into the mix.
    those cheap ass bitches can do anything with ductape.
    (PostalDave on ADVrider)

  5. #5
    Join Date
    5th November 2015 - 17:31
    Bike
    Hornet 600, CBF250, TTR250
    Location
    Canterbury
    Posts
    7
    Quote Originally Posted by pete376403 View Post
    If you just want to restore it to new condition and performance (ie stock damping) then they look fairly easy to rebuild. I have done a similar rebuild on the KLR shock and its not too difficult. Get a new seal head and bump stop
    http://ttr250.com/Shock_rebuild/TTR2...ck_rebuild.htm.

    The only thin I would add to the tutorial is to use loctite on the nut holding the piston to the shaft. You dont want this coming off ...
    Yeah i thought about doing it myself. I think i might give it a crack.

  6. #6
    Join Date
    3rd February 2004 - 08:11
    Bike
    1982 Suzuki GS1100GK, 2008 KLR650
    Location
    Wallaceville, Upper hutt
    Posts
    5,097
    Blog Entries
    4
    I found the most difficult part of doing the KLR shock was getting the spring off as I dint jave a good spring compressor, but in your case it looks like you have screw collars to wind off, so much easier.
    it's not a bad thing till you throw a KLR into the mix.
    those cheap ass bitches can do anything with ductape.
    (PostalDave on ADVrider)

  7. #7
    Join Date
    25th March 2004 - 17:22
    Bike
    RZ496/Street 765RS/GasGas/ etc etc
    Location
    Wellington. . ok the hutt
    Posts
    20,653
    Blog Entries
    2
    3 long hose clamps can work well.
    Don't you look at my accountant.
    He's the only one I've got.

  8. #8
    Join Date
    23rd February 2007 - 08:47
    Bike
    Blandit 1200, DRZ250 K, Beta xtrainer
    Location
    CHCH
    Posts
    2,097
    Linton is great but plan to have your bike off track for quite some time......he can take some time. My last 2 shocks have been serviced by precision motorcycles in Rolleston. Very good work and prompt service.

  9. #9
    Join Date
    5th November 2015 - 17:31
    Bike
    Hornet 600, CBF250, TTR250
    Location
    Canterbury
    Posts
    7
    Thanks for the replies. I decided to have a go myself. Ive got it all apart. The spring is looking quite tatty and paint has peeled off and is rusting in places. Do you think getting it sandblasted and powder coated would work?

  10. #10
    Join Date
    3rd February 2004 - 08:11
    Bike
    1982 Suzuki GS1100GK, 2008 KLR650
    Location
    Wallaceville, Upper hutt
    Posts
    5,097
    Blog Entries
    4
    Quote Originally Posted by Xr-Denny View Post
    Thanks for the replies. I decided to have a go myself. Ive got it all apart. The spring is looking quite tatty and paint has peeled off and is rusting in places. Do you think getting it sandblasted and powder coated would work?
    Get a spray can of your favourite colour (Eg Ohlins yellow) and have some plasticiser added to the paint and it should remain flexible.
    it's not a bad thing till you throw a KLR into the mix.
    those cheap ass bitches can do anything with ductape.
    (PostalDave on ADVrider)

  11. #11
    Join Date
    4th November 2003 - 13:00
    Bike
    BSA A10
    Location
    Rangiora
    Posts
    12,727
    Quote Originally Posted by Xr-Denny View Post
    Do you think getting it sandblasted and powder coated would work?
    Yes it would based on one I did the same way and has survived a couple of years or more of trail rides
    "If you can make black marks on a straight from the time you turn out of a corner until the braking point of the next turn, then you have enough power."


    Quote Originally Posted by scracha View Post
    Even BP would shy away from cleaning up a sidecar oil spill.
    Quote Originally Posted by Warren Zevon
    Send Lawyers, guns and money, the shit has hit the fan

Thread Information

Users Browsing this Thread

There are currently 1 users browsing this thread. (0 members and 1 guests)

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •