LOL no mine is super quiet, actually -- and that's with a cracked cylinder head! Hahah. Yeah I can barely hear the engine in my helmet, and as the engine is quite smooth I often need to look at the tachometer to check how I'm doing when I'm riding around town. Wind noise is mostly far louder at >=60kph, until the bike gets above 5 grand. It got even quieter when I pulled the cylinder head off, because the exhaust gaskets were pretty rooted so those were replaced with rather nice new ones I cut with scissors from some gasket paper my uncle had. Not exactly the most perfectly round gaskets you've ever seen but they do the trick!
Are you sure you can't get some new mufflers/exhaust from a wreckers? There are quite a few places which are wrecking CB250RSs, as I've found in my search for a cylinder head. Try http://www.bucketsnbits.co.nz/ , I know they've got a CB250RS. I imagine freight would be pretty frightening from Wellington though, but you might be able to get it cheaper and at least they'll be original.
Good to hear you found a manual. Is it Haynes, or an original Honda workshop manual? Or is it even the original owner's manual? Yes lol, at >100,000kms you'll probably need it... mine's an '84, but it's under 60,000kms, without wrapping around the counter (at least as far as I can tell from the VIR check readings).
I still haven't seen any other CB250RSs on the road... what colour is yours? They don't seem too common in Auckland.
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