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Thread: Bashing together a metal fairing for a ratty and industrial look

  1. #1
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    13th June 2006 - 09:37
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    Bashing together a metal fairing for a ratty and industrial look

    I'm going to make a steel fairing, completely covered in rust by painting it with battery acid. Bashed, dented, nasty and ancient-looking.

    I'll take the white plastic bodywork off and use the original attachment points, that shouldn't be too hard.
    I'll have to make a cover or cowl for the petrol tank, as I don't want to rust anything vital to the bike.

    I'm going to make it out of steel about 0.3 or 0.2 mm thick, so I can cut it with my laughable tin snips, and bend it with ease. Normal roofing iron is about 0.4mm thick.
    I thought of doing it from old tin cans riveted together but I think that may be quite noisy and rattly. The rivets would look cool though.

    I'm looking for a finish like this below, so I may leave it immersed in the sea for a month or so, then spray it with a sealant to stop the rust infecting or reacting with my bike.

    Opinions? Suggestions?
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  2. #2
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    30th September 2004 - 20:08
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    DO IT!!!!!!!!!!!

    That is my suggestion.

  3. #3
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    13th June 2006 - 09:37
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    Thanks Limbim, you are a man of taste. I know what ZeroIndex will think though!
    I'm off to Steel and Tube tomorrow at lunchtime to get the steel, hopefully shouldn't be too much more than $50 or so...

  4. #4
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    1st December 2005 - 23:59
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    A mate use to do stuff like this he made some wicked mudguards from wok's as they were cheap and come in many sizes and are about the correct light gauge steal too.
    Eagals may soar but weasals dont get sucked into jet engines

  5. #5
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    You're an inspiration son...
    And I to my motorcycle parked like the soul of the junkyard. Restored, a bicycle fleshed with power, and tore off. Up Highway 106 continually drunk on the wind in my mouth. Wringing the handlebar for speed, wild to be wreckage forever.

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  6. #6
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    The ideas you keep coming up with never cese to amaze me.

    DO IT, DO IT, DO IT, if for nothing else for those of us that do not have a single creative idea in there body.

    For the record Qkkid was in my bed, not the other way round

    Quote Originally Posted by Yow Ling View Post
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  7. #7
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    Would be careful with sharp angles as come WOF time?


    On second thought keep the old fairing and be more creative.

  8. #8
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    13th June 2006 - 09:37
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    Oh RATS, I went to Steel and Tube (blaady massive place, they have some amazing stuff in there) and the thinnest metal they have is .4mm, the same as corrugated roofing iron. That's too stiff for me to shape and cut properly, with my little hammer and tin-snips.

    Maybe I could fabricate it from old cans pop-riveted together. That'd look sick too, with the rivet heads sticking up, yeah!
    Or some of the miniature corrugated iron bashed flat, that stuff is the perfect thickness.

    Hmm... thinking thinking....

  9. #9
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    Quote Originally Posted by Steam View Post
    I'm going to make a steel fairing, completely covered in rust by painting it with battery acid. Bashed, dented, nasty and ancient-looking.

    I'll take the white plastic bodywork off and use the original attachment points, that shouldn't be too hard.
    I'll have to make a cover or cowl for the petrol tank, as I don't want to rust anything vital to the bike.

    I'm going to make it out of steel about 0.3 or 0.2 mm thick, so I can cut it with my laughable tin snips, and bend it with ease. Normal roofing iron is about 0.4mm thick.
    I thought of doing it from old tin cans riveted together but I think that may be quite noisy and rattly. The rivets would look cool though.

    I'm looking for a finish like this below, so I may leave it immersed in the sea for a month or so, then spray it with a sealant to stop the rust infecting or reacting with my bike.

    Opinions? Suggestions?
    You've been looking too long at those 'rat-rods' - hot rods built to look like the 'old days' with perfectly good bodies but scuffed up with sanders, acid poured over them, 'real' bullet-holes and thin watery primer paint over the rest - they even paint fibreglass bodies to look 'rusty'!!!

    FFS when hot rodding was in its early days they strived to get their cars to look flash and expensive any way they could, NOT make 'em look rougher.

    But go with the flattened big sized coffee cans and pop-rivets, I like the cut of your jib young feller-me-lad!!
    Winding up drongos, foil hat wearers and over sensitive KBers for over 14,000 posts...........
    " Life is not a rehearsal, it's as happy or miserable as you want to make it"

  10. #10
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    Quote Originally Posted by scumdog View Post
    You've been looking too long at those 'rat-rods'
    Oh those are so profoundly cool. Hotrods ain't my thing but those, wheweee!
    Here's a couple, one covered in salt at Bonneville.
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  11. #11
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    Meh, that first one is just a mobile decoration - look at the tyres, the radius-rod/drag-link angles, the tie-rod out on front of the axle etc etc.

    Would drive across the car-park in the sucker and i doubt the owner does too - it's all about looks and being cool baby....


    The black car with green rims in the background probably cost another $100 - and looks waaay cool too.
    Winding up drongos, foil hat wearers and over sensitive KBers for over 14,000 posts...........
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  12. #12
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    17th February 2005 - 11:36
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    Get some alloy sheet and hand beat a 60s GP style fairing

  13. #13
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    15th November 2004 - 12:53
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    try getting the stuff that planes are made of....

    thinner and easier to bend etc...


    or find some old signs left on the side of the road.... that metal is easy to bend as well.

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