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Thread: Head gasket

  1. #1
    Join Date
    25th April 2007 - 23:40
    Bike
    the mighty fzr and gsxr
    Location
    central otago
    Posts
    1,337

    Head gasket

    blew a gasket at least i hope thats all it did and thinkin about it desided its about time i looked inside it myself.
    maybe i might lern something so have bought a manual [on its way] and gonna get stuck in.
    have alredy got the farring off and the exhaust system off.
    took radiator off last night and have been advised to get recored as the bike had no thermostat.anyone have an ida what that will cost.

  2. #2
    Join Date
    26th April 2007 - 16:57
    Bike
    2002 KTM 640 SM
    Location
    Tauranga
    Posts
    217
    Hi

    If your bike has shims you could be in for a drama.
    Taking the head off can mean clearances go out.
    Let us know how you go.
    The Fz's are cool - is yours the first one or the later full fairing model?
    Cheers
    BB

  3. #3
    Join Date
    25th April 2007 - 23:40
    Bike
    the mighty fzr and gsxr
    Location
    central otago
    Posts
    1,337
    Quote Originally Posted by bimotabob View Post
    Hi

    If your bike has shims you could be in for a drama.
    Taking the head off can mean clearances go out.
    Let us know how you go.
    The Fz's are cool - is yours the first one or the later full fairing model?
    Cheers
    BB
    hi yep its got shims.
    i had been told i can take the head off without touching [by mechanic] is this not true?
    any way cant do anything about it lol im gona get the manual and get in there and see what i find.
    the bike needs a tidy up anyway havent had it long and was going to try a cosmetic tidy and seeing as the fairings are off a good chance .
    my brother in ch ch has the gear for painting so just heat weld the wee cracks and sand smooth then send them to him.
    yes its the first one with the small fairing.
    will keep posted
    cheers

  4. #4
    Join Date
    25th April 2007 - 23:40
    Bike
    the mighty fzr and gsxr
    Location
    central otago
    Posts
    1,337
    ok guys i got the service manual and have the head off. the gasket on top of the piston barrels is badly rusted so that is probly what failed.
    question-when i was taping the head to lossen it as per manual to crack the seal in the top of the barrels it also lossened the bottem of the barrels[water was seping out] will this seal down when tightened up again or replace?
    is the gasket in the bottom of the barrels likley to be in the same rusted contition?
    any advice apreciated

  5. #5
    Join Date
    10th July 2005 - 21:30
    Bike
    I sold it
    Location
    Kapiti Coast
    Posts
    2,225
    If your that far into the engine it would be slightly remiss of you to not replace the base gasket at the same time. That way you can have a look at the bores etc to see if they need any attention. The rings are a bit of a bugger to get back in sometimes but if you have a mate to assist you all will be ok. Take it slow and follow the manual instructions.
    If you have alot of rust at the head level it indicates it may not have the correct inhibitor installed.

  6. #6
    Join Date
    27th July 2005 - 12:00
    Bike
    Nood Hyosung 2fiddy
    Location
    -36.7814, 174.6527
    Posts
    1,239
    Dude, while it's open do the lot!
    I'm selling my new riding gear!! Only worn a few times get a deal Kiwibikers!!
    http://www.kiwibiker.co.nz/forums/sh...53#post1414653

  7. #7
    Join Date
    25th April 2007 - 23:40
    Bike
    the mighty fzr and gsxr
    Location
    central otago
    Posts
    1,337
    pulled the piston barrels off tonight and cleand it up [not as much rust as first thought just rust colouring inside.water probably hasnt been changed very regular.
    rang bike shop and 150 slides for complete top end gasket set so hopefully be putting back together soon.

  8. #8
    Join Date
    13th September 2005 - 18:20
    Bike
    Crashed it.
    Location
    Auckland
    Posts
    2,043
    You've GOT to change the coolant more often. 2 years maximum on a bike. It's cheap insurance.
    If it wasn't for a concise set of rules, we might have to resort to common sense!

  9. #9
    Join Date
    27th July 2005 - 12:00
    Bike
    Nood Hyosung 2fiddy
    Location
    -36.7814, 174.6527
    Posts
    1,239
    Yep oil and water, cheap insurance and will also tell you if anything is going south without cracking the block open before it gets too bad.
    I'm selling my new riding gear!! Only worn a few times get a deal Kiwibikers!!
    http://www.kiwibiker.co.nz/forums/sh...53#post1414653

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