I cant figure out how this has happened but last night I noticed one of the bolts holding the gas cap to the tank protruded a smidge higher than the other 7 (Yep, the maths is right, there should be nine but there's one missing altogether).
I grabbed the trusty Hex bit and started to tighten it down (no it didnt require brute strength, it wasnt already overly tight). I then wondered whether I had a spare bolt and unscrewed the bolt completely and went looking for a dopelganger for it. Whaddaya know, waste of time didnt have one so went back to the bike and put the bolt back in.
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Im not sure what happened next but I was screwing the bolt back in and it was almost flush (3/4 mm from flush) with the cap when the cap ring peice just snapped. The piece which popped up was the side of the crack I was screwing into.
Im assuming Ive overtightened something but the bolt was far from tight, IE the torque was next to Sweet FA. Inside the tank filler area there appears to be a "spacer" type thing which sits below the bolt. Im guessing that the bolt stopped on this and by continuing to screw the bolt has forced the thread of the gas cap ring up the bolt thread and which has caused the snap.
Now I would have thought it would have been strong enough not to snap without some serious wrenching but...... who knows. I wonder whether there was some existing stress in the piece ?
Anyone ever experienced this before ???
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