The alloy plugs cant be weld retained ( but several pressed in dimples on the circumference helps ) so i press them in with around 0.03 to 0.05mm
interference.
The Mallory inserts can be retained by simply melting the crank material into the plug in a couple of opposite arcs on each side, so the press fit can be reduced
to 0.01 - 0.02 .
You have to be careful with this as I have had a crank web split out from the Mallory hole, to the wheel circumference ,as the press fit was too tight due to the
plug being slightly oversize.
Welding of the center axle on twins is often needed - " advised " when there are two press fits on top of each other as we see in rebuildable RD/RZ/Banshee cranks.
The inner press fit simply expands outward into the hole for the big end pin.
This prevents the two inner wheels from turning in relation to each other and wreaking the phase, but usually this only occurs with a seize on one side.
Cranks like RGV and Aprilia etc have integral pins on the inner wheels so should not need welding of the axle if the press is sufficient.
If the big end press fits are not correct then welding is sometimes the only way to keep them true - but is really butchery of the first order.
Ive got a thing thats unique and new.To prove it I'll have the last laugh on you.Cause instead of one head I got two.And you know two heads are better than one.
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