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Thread: ESE's works engine tuner

  1. #31651
    Join Date
    7th October 2015 - 07:49
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    honda ns 400
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    Lithuania
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    475
    Havoc 100 cc cylinder made with attention to EX cooling.
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

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  2. #31652
    Join Date
    18th May 2007 - 20:23
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    RG50 and 76 Suzuki GP125 Buckets
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    Auckland
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    Click image for larger version. 

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    Red line is where the Team ESE's bog standard 150cc 4S was at when this picture was taken at the Tokoroa GP .....

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    Blue line is where its at now after playing with the CVT's rollers and springs. Roll on the next meeting at Whangarei.......

  3. #31653
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    18th May 2007 - 20:23
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    RG50 and 76 Suzuki GP125 Buckets
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    Auckland
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    We are looking at resurrecting this old four stroke two stroke hybrid project.

    The sidecar with a 28hp two stroke motor and CVT could be real exciting.

  4. #31654
    Join Date
    22nd November 2013 - 16:32
    Bike
    STRIKE trike & KTM300 EXC TPI
    Location
    Perth, Western Australia
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    878
    Look what I saw on a particular KTM 300EXC TPI today.

    Click image for larger version. 

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    Is this a special commemorative model ?? Who knows.

    Maybe if someone has a buddy at KTM, they could ask them.

    Such a mystery..
    "Success is the ability to go from one failure to another with no loss of enthusiasm.”

  5. #31655
    Join Date
    18th March 2013 - 08:20
    Bike
    Suzuki GT500 1976
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    United Kingdom
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    22
    Quote Originally Posted by TZ350 View Post
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    We are looking at resurrecting this old four stroke two stroke hybrid project.

    The sidecar with a 28hp two stroke motor and CVT could be real exciting.
    Click image for larger version. 

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    This one with 42bhp (Gilera Runner 180) was sure fun! Annoyed quite a few big classic chairs along the way.

  6. #31656
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    18th May 2007 - 20:23
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    Quote Originally Posted by DaisyB View Post
    This one with 42bhp (Gilera Runner 180) was sure fun!

    Click image for larger version. 

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    Annoyed quite a few big classic chairs along the way.
    Great Fun........ I love it.

    Click image for larger version. 

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    Now to find some Gilera 125's. Should be able to de stroke them to 110 easily enough. Seems to be plenty of after market tuning parts available.

  7. #31657
    Join Date
    21st December 2011 - 21:49
    Bike
    1984 CR500
    Location
    Prince George, B.C.
    Posts
    5
    Click image for larger version. 

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    Hello gentlemen, well since there appears to be a slight lull in the action I thought I might take the opportunity to jump in. I have been following this thread with awe for some time now and am totally amazed by the geniuses and brain trust contributing. I am incredibly grateful for the shared knowledge, have learned a lot and want to learn more.

    Anyway as I sit in Northern Canada waiting for the snow to recede (more than my hairline). I thought I’d pose a question I have a few others tucked away but figured no sense unloading all at once.

    In the interest of keeping things cool are there any other good tips on reducing thermal migration besides what was already mentioned about insulating ceramic coatings? I know F1 have been doing some of this.

    I’ve included a pic of a few things I’ve done to my RZ to try and help. Added a red silicone baking sheet to the frame to isolate pipe heat from the crankcase and added RC motor heatsinks to the pipes with thermal paste to keep the first few inches of the pipe cool (learned that great piece of advice on this blog). One thing you can’t notice is the titanium flange nuts holding on the pipes. I used them because the thermal conductivity is less than steel (or stainless). That should (in theory at least) reduce the heat path from the pipe flange, through the nuts, along the studs and into the cylinder. Not much I’m sure but I’m thinking all the little bits help and might add up to something.

    Other pic shows my oil filler plug heat pipe dragging oil heat up from the depths to dump it out to ambient. Uses acetone as the working fluid due to it’s low boiling point. Geez I hope I did this right and attached the pics properly. First time posters always have issues.

    Anyway any other tips would be great. I apologize if his may have been covered in detail before but I have only been able to sift through about 500 pages of this gem of a discussion so far.

  8. #31658
    Join Date
    25th March 2004 - 17:22
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    RZ496/Street 765RS/GasGas/ etc etc
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    Wellington. . ok the hutt
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    20,550
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    Quote Originally Posted by ken seeber View Post
    Look what I saw on a particular KTM 300EXC TPI today.

    Click image for larger version. 

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    Is this a special commemorative model ?? Who knows.

    Maybe if someone has a buddy at KTM, they could ask them.

    Such a mystery..
    Hahahaha

    Nice one, made me laugh and laugh.
    Don't you look at my accountant.
    He's the only one I've got.

  9. #31659
    Join Date
    24th February 2009 - 05:24
    Bike
    honda cub90
    Location
    Ireland
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    115
    Quote Originally Posted by DaisyB View Post
    Click image for larger version. 

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    This one with 42bhp (Gilera Runner 180) was sure fun! Annoyed quite a few big classic chairs along the way.
    42bhp! got 20bhp at the wheel for mine, but with stock ports, just barrel height adjustment. felt the 180 was quite alot like the yamaha 350, large bore squished in transfers.
    so did you manage 42bhp with the stock reed valve? haha

  10. #31660
    Join Date
    27th October 2013 - 08:53
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    variety
    Location
    usa
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    942
    Quote Originally Posted by mprestwi View Post
    Click image for larger version. 

Name:	Crankcase Oil Cooling.jpg 
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ID:	341475Click image for larger version. 

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    Hello gentlemen, well since there appears to be a slight lull in the action I thought I might take the opportunity to jump in. I have been following this thread with awe for some time now and am totally amazed by the geniuses and brain trust contributing. I am incredibly grateful for the shared knowledge, have learned a lot and want to learn more.

    Anyway as I sit in Northern Canada waiting for the snow to recede (more than my hairline). I thought I’d pose a question I have a few others tucked away but figured no sense unloading all at once.

    In the interest of keeping things cool are there any other good tips on reducing thermal migration besides what was already mentioned about insulating ceramic coatings? I know F1 have been doing some of this.

    I’ve included a pic of a few things I’ve done to my RZ to try and help. Added a red silicone baking sheet to the frame to isolate pipe heat from the crankcase and added RC motor heatsinks to the pipes with thermal paste to keep the first few inches of the pipe cool (learned that great piece of advice on this blog). One thing you can’t notice is the titanium flange nuts holding on the pipes. I used them because the thermal conductivity is less than steel (or stainless). That should (in theory at least) reduce the heat path from the pipe flange, through the nuts, along the studs and into the cylinder. Not much I’m sure but I’m thinking all the little bits help and might add up to something.

    Other pic shows my oil filler plug heat pipe dragging oil heat up from the depths to dump it out to ambient. Uses acetone as the working fluid due to it’s low boiling point. Geez I hope I did this right and attached the pics properly. First time posters always have issues.

    Anyway any other tips would be great. I apologize if his may have been covered in detail before but I have only been able to sift through about 500 pages of this gem of a discussion so far.
    you might be able to use heat reflecting tape in some areas. i bought some and eventually will bench test it to see how well it work. my reason for trying it is ive got aluminum fuel tank behind the radiators and above the cyl head. so its soaking up heat from several directions

  11. #31661
    Join Date
    13th June 2010 - 17:47
    Bike
    Exercycle
    Location
    Out in the cold
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    5,647
    Quote Originally Posted by peewee View Post
    you might be able to use heat reflecting tape in some areas. i bought some and eventually will bench test it to see how well it work. my reason for trying it is ive got aluminum fuel tank behind the radiators and above the cyl head. so its soaking up heat from several directions
    Yoshimura used to use an insulating mat under their tanks. I believe it's the same stuff used on the floors of NASCAR cars to try and keep the drivers boots from melting. US made - should be available from race suppliers.

  12. #31662
    Join Date
    21st December 2011 - 21:49
    Bike
    1984 CR500
    Location
    Prince George, B.C.
    Posts
    5
    Thanks for the tips gentlemen. I am also toying with the idea of a method to heat shroud the intake from warm air.

  13. #31663
    Join Date
    12th February 2004 - 10:29
    Bike
    bucket FZR/MB100
    Location
    Henderson, Waitakere
    Posts
    4,200
    I had a similar concern with a turbo Z1 engined bike. Very very hot engine with the turbo just behind, all parked beneath 15L of fuel. Went with a white blanket of high temp insulation between layers of foil tape. All up about 10mm thick. The insulation was incredible and could withstand a blow torch according to the brochure. Had a little framework on the bottom of the tank which it slipped into. Had a similar setup on the turbo exhaust outlet but with fibreglass tape over the insulation and held in place with a mesh guard. It took the worst of the heat off my left leg. Road race, not drag race.
    I would also think some well polished thin shield with a small airgap would be effective. Something like very thin stainless steel.

  14. #31664
    Join Date
    12th March 2011 - 02:31
    Bike
    r6ypvs hybrid
    Location
    usa
    Posts
    59
    My turbo and oil filters were too close to my air intake on my fishing boat due to a very cramped engine room.Turbo heat shields are another option.
    This stuff can be really close to exhausts without scorching.


    https://www.heatshieldproducts.com/m...eld-insulation

  15. #31665
    Join Date
    18th March 2013 - 08:20
    Bike
    Suzuki GT500 1976
    Location
    United Kingdom
    Posts
    22
    Quote Originally Posted by TerraRoot View Post
    42bhp! got 20bhp at the wheel for mine, but with stock ports, just barrel height adjustment. felt the 180 was quite alot like the yamaha 350, large bore squished in transfers.
    so did you manage 42bhp with the stock reed valve? haha
    Not quite stock! Pm Tuning 172 barrel -transfers welded and re-shaped, stroked to 55, RD350 Vforce4 reed (just a whiff of welding!) Tillotson 34 carb & a Jahspeed blown pipe. (Which really shouldn't have worked but did)

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