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Thread: ESE's works engine tuner

  1. #39316
    Join Date
    8th February 2007 - 20:42
    Bike
    TZ400
    Location
    tAURANGA
    Posts
    4,087
    Short stroke , very light reciprocating parts , and a rebuild every hour if you are lucky.
    Ive got a thing thats unique and new.To prove it I'll have the last laugh on you.Cause instead of one head I got two.And you know two heads are better than one.

  2. #39317
    Join Date
    23rd December 2018 - 22:33
    Bike
    KR1S, KX500, gamma500, tomos
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    Island of Korcula
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    80
    Quote Originally Posted by karter444 View Post
    Hi What is it about a 100 cc direct drive reed or rotary kart engines design that allows it to rev to 20,000 quite happily all day .
    cheers
    All day is actually few sec per lap.

  3. #39318
    Join Date
    21st March 2014 - 22:00
    Bike
    RZ350, TZR250 3XV, TZR250 3MA, TZR125
    Location
    Hanau, Germany
    Posts
    155

    Piston seizure

    So I would like to get your thoughts on these piston...
    It's a TZ250 4DP setup on a street bike with TZ cylinders, heads, pistons and pipes. The engine has the street airbox on it with TMX38 Mikunis. The comp is approx 7.2 with 50% squish and 0,8mm distance. The engine had only 20 km before (incl. a lite acceleration up to 9500 rpm) when seized at approx 6.500 rpm with maybe 1/3 throttle. The engine is on oil pump, the other cylinder is still fine. Exhaust temp at that point was approx 420°C.. The piston has a coating with a piston clearance of 5/100 mm on 100 Octan pump gas. As the engine was running rich on the needle the guy dropped the needle for about 1 notch...
    And its not my bike, so don't know more details yet.
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  4. #39319
    Join Date
    5th April 2013 - 13:09
    Bike
    zuma50
    Location
    illinois
    Posts
    383
    What brand pistons.

    What's different about this engine than a previously reliable engine?

  5. #39320
    Join Date
    21st March 2014 - 22:00
    Bike
    RZ350, TZR250 3XV, TZR250 3MA, TZR125
    Location
    Hanau, Germany
    Posts
    155
    Quote Originally Posted by jonny quest View Post
    What brand pistons.

    What's different about this engine than a previously reliable engine?
    Stock Yamaha TZ pistons, the only change was the drop of the needle for 1 notch (and the engine was running rich before)...

  6. #39321
    Join Date
    23rd December 2018 - 22:33
    Bike
    KR1S, KX500, gamma500, tomos
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    Island of Korcula
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    Quote Originally Posted by 41juergen View Post
    Stock Yamaha TZ pistons, the only change was the drop of the needle for 1 notch (and the engine was running rich before)...
    That carbon deposit tells me that squish gap is too tight

  7. #39322
    Join Date
    25th March 2004 - 17:22
    Bike
    RZ496/Street 765RS/GasGas/ etc etc
    Location
    Wellington. . ok the hutt
    Posts
    21,190
    Blog Entries
    2
    I'd be checking oil feed to that cylinder. That's ugly.
    Don't you look at my accountant.
    He's the only one I've got.

  8. #39323
    Join Date
    8th February 2007 - 20:42
    Bike
    TZ400
    Location
    tAURANGA
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    4,087
    Has it got an Ignitech with 28* advance flat line out to about 8000, things seize when run at part throttle for any time doing this.
    And due to the big differences in case volume and intake length the 3XV/3YL/4DP always lock up one side well before the other.
    Running the Ignitech on a 4DP I ended up with 2* advance split on the LH cylinder - this gave almost dead equal jetting and equal egt.
    Ive got a thing thats unique and new.To prove it I'll have the last laugh on you.Cause instead of one head I got two.And you know two heads are better than one.

  9. #39324
    Join Date
    6th February 2012 - 08:54
    Bike
    1988 cagiva freccia
    Location
    france
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    202
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    1
    the needle profile is not good.
    often the case on Mikuni carburetors.
    use a needle jet calculator which gives you the distribution curve.

  10. #39325
    Join Date
    21st March 2014 - 22:00
    Bike
    RZ350, TZR250 3XV, TZR250 3MA, TZR125
    Location
    Hanau, Germany
    Posts
    155

    Piston seizure

    So it looks like that the coating was done not proberly, the piston what seizured was too large, the piston clearance was only 0.035 mm... the onyl question remains for me why the engine didn't seizured already during the first 20 km..

  11. #39326
    Join Date
    6th February 2012 - 08:54
    Bike
    1988 cagiva freccia
    Location
    france
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    202
    Blog Entries
    1
    the condition of the piston crown is not due to lack of clearance

  12. #39327
    Join Date
    3rd May 2017 - 04:03
    Bike
    1997 Yamaha rd 350
    Location
    Russia
    Posts
    181

    2-stroke decompression valve

    I use manual decompression valves to facilate start of 2-stroke engine with electrical starter.
    But pilots of paramotors want start-stop engine in a flight. Stop when flying in thermic and launch if dont sucseed.
    I saw on husqvarna chainsaws automatic decompression valves which actuated by pressure variation in crancase.

    Claimed non-reliable and in my case useless cause 534gramm LiPo battery cannot make even first turn.
    Manual actuation a bit pervert. For me decompressor which always open after 10 seconds of engine stops could be a solution.
    To actuate manual valve enough 600gramm pressure and 5mm movement.
    Any suggestion-solutions? Preferable simple addon to chainsaw decompression valve.
    Thinked even of solenoidal electrical actuator...
    But better automatic mechanical simple. Actuated after engine stops.

  13. #39328
    Join Date
    18th March 2004 - 17:38
    Bike
    1971 suzuki T350R,1980 suzuki GSX1100
    Location
    the best island
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    593
    Quote Originally Posted by jbiplane View Post
    I use manual decompression valves to facilate start of 2-stroke engine with electrical starter.
    But pilots of paramotors want start-stop engine in a flight. Stop when flying in thermic and launch if dont sucseed.
    I saw on husqvarna chainsaws automatic decompression valves which actuated by pressure variation in crancase.

    Claimed non-reliable and in my case useless cause 534gramm LiPo battery cannot make even first turn.
    Manual actuation a bit pervert. For me decompressor which always open after 10 seconds of engine stops could be a solution.
    To actuate manual valve enough 600gramm pressure and 5mm movement.
    Any suggestion-solutions? Preferable simple addon to chainsaw decompression valve.
    Thinked even of solenoidal electrical actuator...
    But better automatic mechanical simple. Actuated after engine stops.
    You need a victer automatic lawnmower 2-stroke decompressior. works great on my Husqvarna motorcycle engine.
    Compare Pornography now to 50 years ago.
    Then extrapolate 50 years into the future.
    . . . That shit's Nasty.

  14. #39329
    Join Date
    2nd July 2011 - 08:25
    Bike
    2006, KTM, 250 SX
    Location
    Sweden
    Posts
    282
    Hi, trying something different than those 6.6cc glow plug engines..

    Does someone by chance have ENGMOD model of a AS3/TA125/RD125 twin to share or even sell?
    Very old stuff so I strongly doubt that, but unless you ask...

    Got myself an AS3, first intention was to keep stock and just enjoy, but.. well that failed.
    First thing fitted is an Ignitech, what a luxury to have direct control over ignition timing!
    I'm fortunate enough to have two spare sets of cylinders + heads so some work on those and pipes are in the (very long term) plan.

    Not that it will ever be a super powerful racer being air-cooled with super crappy transfers due to cylinder spacing, but that may be a good thing.
    -Those drum brakes are not very impressive either, not to mention the handling, but I get to enjoy the lovely sound of a two stroke twin.

  15. #39330
    Join Date
    3rd February 2004 - 08:11
    Bike
    2021 Street Triple RS, 2008 KLR650
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    Wallaceville, Upper hutt
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    5,218
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    Quote Originally Posted by diesel pig View Post
    You need a victer automatic lawnmower 2-stroke decompressior. works great on my Husqvarna motorcycle engine.
    https://sesdirect.co.nz/collections/...e-short-body-1
    it's not a bad thing till you throw a KLR into the mix.
    those cheap ass bitches can do anything with ductape.
    (PostalDave on ADVrider)

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