This pattern making has really got me interested, guess whats next after I have conquered EFI.
Right, water core is done.
And poured a cylinder resin core copy
copies of the transfer port
Next I will be building the actual pattern, with these parts inside. Core prints will stick out of the final pattern ( thats all the tapered bits you can see on the ends of everything. It will become clear.
And all together
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That is very very clever.
By using this framework of cores, made in the same boxes that will be producing the sand cores for the moulding, you will get the cores within the mould in the right place. Cores are held in place, in the sand mould, by core prints ( the tapered bits ) seen here on an earlier pattern. The next step is to add " thickness " to the core copies and build the pattern up. I'm not sure I'm explaining the process well, you will see in the next step. You start from the inside first, make the cores, then core boxes, then copies of the cores from these boxes, ( all my original cores are on the shelf now, never used again unless there is a major catastrophe), glues all the cores in place, relative to each other, then add " thickness" to the outside. All these white bits will eventully be hard sand, where you don't want aluminium you need sand.
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Centre steer? Is that where you have a slightly bigger wheel in the middle of the rig & turn that? Radical!![]()
Don't you look at my accountant.
He's the only one I've got.
Starting to build the outside shape, beads and bondi fill. Beads are stuck on with a hot glue gun, real pattern makers don't use a hot glue gun, apparently. Or for that matter, plastic beads.
Well not at work they probably don't. but at home when making an above the knee, slash front, summer dress they probably do.
Don't you look at my accountant.
He's the only one I've got.
Good question, RAW. The pictures stem from Francis Payart who produces exact copies of the RSA parts. The only difference is that the small cooling channels inside the inner curvatures of the RSA's transfer ducts are absent in the FPE cylinders. Understandably so, because they are not easy to cast.
PS: the picture below is from a FOS cylinder; I didn't fancy cutting an RSA cylinder in half. But you'll get the idea.
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