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Thread: ESE's works engine tuner

  1. #13936
    Join Date
    4th August 2007 - 17:55
    Bike
    NSR300 F3, ME BUCKET
    Location
    Wellington
    Posts
    2,656
    On the 300. It has a funny little issue while warming up. Starts really well runs great on warm up then just stops. Start again and the repeat. Then 3rd go and it's fine. Could it be to much advance? 32 deg. It stops from quite hi rpm. 5 6k maybe.

  2. #13937
    Join Date
    13th September 2012 - 07:48
    Bike
    1991 NSR300
    Location
    In a house
    Posts
    79
    Well done on getting the bike running Rich ! You must be using the ignitech to run the powerjet carbs ?

  3. #13938
    Join Date
    4th August 2007 - 17:55
    Bike
    NSR300 F3, ME BUCKET
    Location
    Wellington
    Posts
    2,656
    Quote Originally Posted by Neal View Post
    Well done on getting the bike running Rich ! You must be using the ignitech to run the powerjet carbs ?
    Hi Neal.

    No power jets yet. Just waiting on connectors. I could just choc bock them but they are off with no connection so we will see how it goes like that.

    When you bringing your one to NZ?

  4. #13939
    Join Date
    18th May 2007 - 20:23
    Bike
    RG50 and 76 Suzuki GP125 Buckets
    Location
    Auckland
    Posts
    10,516
    Page 930 ....

    Quote Originally Posted by Sketchy_Racer View Post
    I am going to start by using a AMR-300 Supercharger to develop the bike/motor. Then as time allows I will continue on with the development of the small centrifugal supercharger. Kyle managed to find a supplier of the small superchargers here

    http://www.kemotorsport.com/

    It was $280AUD including shipping for a good condition second hand or an extra $100 for a new one.
    Quote Originally Posted by cotswold View Post
    http://www.barikit.com/index.php?opt...emid=8&lang=en
    May be useful to some of you. Found what I wanted here.
    Quote Originally Posted by husaberg View Post
    this was posted a while back
    http://www.underdogsracing.com/fospipe/
    frits has also posted a pic of his 50pipe that has won the last 5 euro championships or something i have it somewhere.


    Quote Originally Posted by Frits Overmars View Post
    Tim, right now you may be more interested in ' All that you wanted to know about the Aprilia RS50'. Here are some numbers to play around with. Exhaust pipes don't come any simpler than this, but don't let that fool you; this pipe was good for eight championships. Just don't show it to the Poms; year after year they keep trying to beat those Dutch 50 cc bikes .
    About the step in the exhaust duct: if there is a step and you remove it, you lose power. I think the main reason is that in removing the step you increase the duct volume. The Malossi cylinder I experimented with has no step at all, but as you can see in the pipe drawing, the exhaust duct is quite narrow. That works.
    Quote Originally Posted by cotswold View Post
    Quote Originally Posted by chrisc View Post
    Here's a valuable link:

    Parts diagrams and numbers

    Parts listings and diagrams for the following:

    -----HONDA--HRC-----
    Data Logger
    Detonation Counter
    DREAM50
    NSR50
    NSRmini
    MH80
    NSF100
    RS125R
    NSF250R
    RS250R
    CBR250R
    NSR250
    CRF250/X
    CRF450
    CB400SF
    RVF400R
    CBR600F/F4i
    CBR600RR
    CBR954RR
    CBR1000RR

    -----YAMAHA----SUGO KIT-----

    TZ125
    TZ250
    YZF R-6
    YZF R-1
    Quote Originally Posted by husaberg View Post
    They are an oddball unknown in the universe i think i posted the size on the Help NF4 page Scott knows anyway.

    Oh well its not there but we discussed it somewhere i think the od has to be changed on a common one.......
    Googlle,,,says.......

    http://2stroker.createforumhosting.c...ngs-t6176.html

    here's he parts list the bearing sizes for pretty much anything are on the Sudco site.
    I have posted and made a sheadsheet somewhere........

    Click on the arrow after Husaberg below and it will take you to the sheadsheets

    Quote Originally Posted by husaberg View Post
    I will add this here as a few people don't know how to access this information.
    Upper: 22.5 x 41 x 12.5
    Lower: 24 x 41 x 12.5
    Honda MB-5-50 (82)
    Honda MR-50/K1 (74-75)
    Honda MT50Z, MTX50
    Honda NSF50F (90)
    Honda Z50A/K3-K5/RH/RJ, Z50A (71-76)
    Honda Z50R (79-87), Z50RD (86)
    Honda CR60R (83)
    Honda ATC70/K1 (73-74), ATC70 (78-85)
    Honda CL70/K1-K3 (69-73)
    Honda CT70/K1-K4 (69-76), CT70H/HK1 (70-73), CT70 (76-82)
    Honda SL70/K1 (71-73)
    Honda XL70 (74-76)
    Honda XL75 (77-79)
    Honda XR75 (73-7Cool
    Honda MB80, MBX80RFD/RSD
    Honda MTX80/C
    Honda XL80S (80-85)
    Honda XR80 (79-84), XR80RF-R (86-9Cool
    Honda ATC90 (75-85)
    Honda CS90
    Honda CT90 (68-79)
    Honda SL90 (69)
    Honda ST90K1-K4
    Honda CB/CL100/K1-K3 (76-7Cool
    Honda SL100/K1-K3 (70-73)
    Honda XL100/K1 (74-75), XL100/S (76-85)
    Honda XR100RP-R (85-9Cool
    Honda ATC110 (79-85)
    Honda CT110 (80-86)
    Honda XL110/S (76-85)
    Honda ATC125M (84-87)
    Honda CB125/S (76-85), CB125T/J (78-81), CB125TT (90)
    Honda CG125
    Honda CM125T/J (82-85)
    Honda CR125M/M1 (74-7Cool
    Honda CT125 (77), CT125H/J/K (87-89)
    Honda MBX125
    Honda MT125 (74-76), MT125R/RII (77-7Cool
    Honda SL125/K1/K2
    Honda TL125/K1/K2/S (73-76)
    Honda XL125K-3 (78-79), XL125S (79-85)
    Honda MR175K (75-77)
    Honda ATC185/S (80-83)
    Honda CM185C (7Cool, CM185T (78-79)
    Honda XL185S (79-83), XL185SH/SJ/SK
    Honda XR185 (79)
    Honda ATC200 (79-83), ATC200E Big Red (82-84), ATC200S (84-85)
    Honda CM200T (80-82)
    Honda XR200 (80-83)
    Honda CB250N (Late Models)
    Honda CBX250F (85)
    Honda CM250C (82-86), CM250T (80-82), CMX250C/CD (85-87)

    Upper:30 x 55 x 17
    Lower: 30 x 55 x 17
    Suzuki GSXR600 (97-00)
    Suzuki GSXR750 (96-03)
    Suzuki TL1000R (98-00)
    Suzuki TL1000S (97-01)
    Suzuki GSXR1300R (99-00)
    Yamaha YZFR6 (99-01)
    Yamaha YZF-R1 (99-00)

    Upper: 25 x 47 x 15
    Lower: 30 x 55 x 17
    Honda CB750KZ/FZ
    Honda CB900FZ
    Honda CBX/Z
    Honda GL1000 (77-79), GL1000K3/Z
    Kawasaki KX125 (82-91)
    Kawasaki KDX200 (83-9Cool
    Kawasaki KX250A5-A7(79-81), KX250B1/C1/C2/D1/D2/E1/F1/G1/H1/H2 (82-91)
    Kawasaki KXT250A1/A2/B1/B2 (84-87)
    Kawasaki KDX420B1 (81)
    Kawasaki KX420A1/A2 (80-81)
    Kawasaki KDX450A1 (82)
    Kawasaki EX500B1-B4 (88-91)
    Kawasaki KX500A1/A2 (83-86) B1/B2 (85-86), C1/D1 (87-8Cool, E1-E3/E4/E5 (89-93)
    Kawasaki ZG1200B1-B12 Voyager (87-9Cool
    Suzuki DR125SER/SES/SET/SEV (94-97)
    Suzuki RM125J
    Suzuki PE/RS175T-E (80-84)
    Suzuki DR200SET/SEV/ SEW (96-9Cool
    Suzuki DR250 (90-91), DR250S L/M/N/P/R /SES (90-95)
    Suzuki GN250Z/D/F (82-85), GN250Z-ER (81-95)
    Suzuki GSX250F M/N/P/R (91-94)
    Suzuki PE250T/X (80-81)
    Suzuki RG250G/FG (85)
    Suzuki RGV250K (88-89), RGV250M/N/P/R (91-94)
    Suzuki RM250J (8Cool
    Suzuki RS250T/X (80-81)
    Suzuki DR350 (90-9Cool
    Suzuki DR350S L-HR (90-94)
    Suzuki DR350SL/SM/SN/ SP/SER/SES/SET/SEV/SEW (90-9Cool
    Suzuki DR400T (80) DR400ST
    Suzuki GN400 (80), GN400T/TX/TZ (80-82)
    Suzuki GSF400M (91-93), GS400 Bandit (91-93)
    Suzuki GSX400EE/SE/EF/SF (85), GSX400ET/ST/EX/ SX/X
    Suzuki GSXR400F
    Suzuki PE400T/X (80-81)
    Suzuki GS450E T/X/Z/D (80-83)
    Suzuki GS450G Z/D/F(82-85), GS450L (80-8Cool
    Suzuki GS450TX/TXZ/TXD/TZ (81-83)
    Suzuki DR500X/Z/D (81-83)
    Suzuki DR/PE500T/X (80-81)
    Suzuki GS500E/EK/EV (89-00), GS500L (80-83)
    Suzuki RG500G
    Suzuki SP500X/Z (81-82)
    Suzuki GS550E (83), GS550EF (85), GS550ESE/ESF (84-86), GS550ESG (86)
    Suzuki GS550ET (80), GS550L (80-83), GS550LF/LG (85-86), GS550MZ (82), GS550TX (81)
    Suzuki GSF600 (1996-00)
    Suzuki GSX600FJ-FW (88-01)
    Suzuki GSXR600WN/WP (92-93)
    Suzuki RF600R (P/R) (93-94), RF600RR/RS /RT (94-96)
    Suzuki DR650RE R/UR (94)
    Suzuki DR650SN/SP (92-93)
    Suzuki GS650D/XD (83), GS650EX/EZ (81-82), GS650GL (81-83), GS650 GX/GZ/ GD (81-83), GS650 MD (83)
    Suzuki LS650F/P/G/J/K, LS650PS/PT/PV/PW Savage (95-01)
    Suzuki NX85D (83)
    Suzuki SV650 (99-00)
    Suzuki GS700EF/ESF (85)
    Suzuki GV700GLF (85)
    Suzuki VS700 (86-87)
    Suzuki DR750S/SU/J/K
    Suzuki GS750ED/ESD (83), GS750ET/EX/EZ (80-82),GS750LT/LX (80-81), GS750SD (83), GS750TZ/TD (82-83)
    Suzuki GSX750EF/F (85), GSX750ES D/E (83-84), GSX750F(89-92), GSX750FK-FT (89-96), GSX750S S/D (83)
    Suzuki GSXR750 (86-95), GSXR750W N/P/R
    Suzuki 750T/X (81-82)
    Suzuki VS750G (88-91)
    Suzuki VS800GLN-GLT Intruder (92-01)
    Suzuki VX800L/M/N/P (90-94)
    Suzuki VZ800V/W Marauder (97-01)
    Suzuki GS850G/GL (79-83)
    Suzuki RF900RR/RS/RT/ RV (94-97)
    Suzuki GS1000C/EC/HC/N (78-79), GS1000ET (80), GS1000G/GL (80-81), GS1000L N (79)
    Suzuki GS1000LN/SN/ST (79-80), GS1000SZ (82), GS1000T/HT/ ET (80)
    Suzuki GS1100E (80-83), GS1100G/GL(82-83), GS1100GK (82-84), GS1100LT (80), GS1100SD (83)
    Suzuki GSX1100E/ES/EF, GSX1100E T/X (80-81)
    Suzuki GSX1100EE/ESF/EFF/EF/ESF/EFF (84), GSX1100F (90-93)
    Suzuki GSX1100FJ-FP (88-93), GSX1100G M/N/P/R (91-94)
    Suzuki GSX1100LT/ST (80), GSX1100 LN/SN (79), GSX1100S Z/D (82-83)
    Suzuki GSXR1100 (90-93), GSXR1100F (88-92), GSXR1100G-M (86-91), GSXR1100WP/WR/ WS/WT/WV (93-9Cool
    Suzuki GS1150EF/EG (85-86), GS1150ES3/ESE/ ESF (83-85)
    Suzuki GSX1150E (83-86)
    Suzuki GSF1200SV/SAV (97-01)
    Suzuki GV1200GLF/GLG (85-86)
    Suzuki GV1400G (86-89)
    Suzuki VS1400 (87-01)
    Suzuki VS1400GL H/R (87-01)
    Suzuki VL1500 (98-01)
    Yamaha BW80S/T/U/A (86-90)
    Yamaha YZ100J/K (82-83)
    Yamaha YZ125D-S (77-86)
    Yamaha IT175D-K (77-83)
    Yamaha IT200L/N/S (84-86)
    Yamaha IT250D/E/F/G/H/J/K (77-83)
    Yamaha TZ250F/G/H/J (79-82)
    Yamaha TZR250R
    Yamaha XT250L/LC (84)
    Yamaha YZ250D-T (77-87)
    Yamaha TT350S/T (86-87)
    Yamaha XT350N/NC-K/KC (85-9Cool
    Yamaha IT400D/E/F (77-79),
    Yamaha FZR400 (88-90)
    Yamaha YZ400D/E/F (77-79)
    Yamaha IT425G (80)
    Yamaha IT465H/J (81-82), YZ465G/H (80-81)
    Yamaha IT490K/L (83-84), YZ490J-A (82-90)
    Yamaha RZ500N (85)
    Yamaha XT550J/K (82-83)
    Yamaha FZR600 (89-99)
    Yamaha TT600L/N/S/T/U (83-8Cool
    Yamaha XT600L/LC-G/GC (84-95)
    Yamaha YZF600 (95-00)
    Yamaha XV650 (98-01)
    Yamaha FZ700T/TC (87), FZX700S/T/TC (86-87)
    Yamaha XJ700N/NC/S/SC/XN/XS/XSC (85-86)
    Yamaha XV700 Virago (84-87)
    Yamaha FZ750N/S/SC (85-86), FZ750U/UC (8Cool
    Yamaha FZR750RT/RU (87-8Cool, FZR750R (90), FZX750 (87-89)
    Yamaha XS750 ALL (77-79)
    Yamaha XTZ750 (93)
    Yamaha XV750 Virago (88-97)
    Yamaha YZF750 (94-9Cool
    Yamaha XS850 ALL (80-81)
    Yamaha TDM850 (92-93)
    Yamaha XJ900RK (83), XJ900FN (85)
    Yamaha FZR1000 (87-91), FZR1000 EXUP (83-95)
    Yamaha XV1000 Virago (84-85)
    Yamaha FJ1100 (84-85)
    Yamaha XJ1100J (82)
    Yamaha XS1100ALL (78-81)
    Yamaha XV1100 Virago (86-97)
    Yamaha FJ1200 (86-91)
    Yamaha VMX1200 V-Max (85-97)
    Yamaha XVZ1200 Venture (83-85)
    Yamaha XVZ1300 Venture (86-93)
    Yamaha XVZ13 Royal Star

    Upper: 25 x 48 x 16
    Lower: 27 x 48 x 14
    Suzuki RM125A/B/C (75-7Cool
    Suzuki PE175C/N (78-79)
    Suzuki GS250FW (85)
    Suzuki GSX250T/ET (80)
    Suzuki GT250A/B (76-77)
    Suzuki PE250C/N (78-79)
    Suzuki RM250A/B/C/C2
    Suzuki TM250K/L/M (73-75)
    Suzuki TS250 (70-79)
    Suzuki GS300LF/LZ/LD (82-85)
    Suzuki RM370A/B/C (76-77)
    Suzuki SP370 (78-79)
    Suzuki GT380K-B (73-77)
    Suzuki GS400B/C/EC (77-7Cool
    Suzuki RM400C (7Cool
    Suzuki SP400T (80)
    Suzuki TM/TS400 (73-77)
    Suzuki GS425N/EN (79)
    Suzuki GT500A/B (76-77)
    Suzuki RE-Rotary (75-76)
    Suzuki GS550B/C/EC (77-79)
    Suzuki GT550J-B (72-75)
    Suzuki GS750B/C/EC/N (77-79), GS750D C/N (78-79), GS750EN/ LN/LT (79-80)
    Suzuki GT750 (72-77)

    Upper: 25 x 48 x 13
    Lower: 30 x 48 x 13
    Suzuki RM100N/T/X (79-81)
    Suzuki RM125N/T (79-80)
    Suzuki RM250N/T (79-80)
    Suzuki RM400N/T (79-80)
    Yamaha L5T/L5TA-100 (69-70)
    Yamaha RD125B/C (75-76)
    Yamaha RD125LC
    Yamaha TA125 (Roadrace)
    Yamaha TD2/TD2B125 (70-71)
    Yamaha TR2/TR2B125 (70-71)
    Yamaha TZ125G (Roadrace) (80)
    Yamaha YB125E/F
    Yamaha RD200A/B/C (74-76)
    Yamaha YTM200N/ERN (84)
    Yamaha YTM225DRN/DRS (85-86)
    Yamaha YTM225DXL/DXN (84-85)
    Yamaha FZR250
    Yamaha RD250 /LC (73-82)
    Yamaha RD250YPVS (83-84)
    Yamaha SR250G/H/J/TH (80-82)
    Yamaha SRX250N (85), SRX250T/TC (87)
    Yamaha TD3/TR3-250 (Roadrace) (72)
    Yamaha TZ250 (73), TZ250C/D/E (76-7Cool
    Yamaha TZR250 (87-91)
    Yamaha XS250
    Yamaha XV250U-W (88-89), XV250A/AC (90), XV250G/GC/H/HC/J/JC (95-99)
    Yamaha R5/B/C (70-72),RD350 (73-79), RD350LC (80-82)
    Yamaha RD350YPVS (83-84), RZ350L/N/NC (84-85)
    Yamaha TZ350C/D/E (74-7Cool
    Yamaha XS360C/D/2D (76-77)
    Yamaha RD400A/B/C/D (76-79)
    Yamaha XJ400 (80-85)
    Yamaha XS400E/F/2E/2F (77-79), XS400G/H/J/K (80-83), XS400RJ/RK (82-83), XS400SG/SH (80-82)
    Yamaha XV500 (83) XV535 (87-99)
    Yamaha XV535 (91-94), XV535H/N (89-90), XV535SE (8Cool, XV535T/TC/U/A/ AC/EC/F/FC/G/GC/ SFC/SG/SGC/SH/SHC/SJ/SJC (87-97)
    Yamaha XJ550H/J/K/RH/RJ/RK (81-83)
    Yamaha FJ600L/LC/N/NC (84-85)
    Yamaha XJ600 (92-9Cool
    Yamaha YX600 (86-90)

    Upper: 25 x 43 x 11
    Lower: 30 x 48 x 12
    Yamaha DT50B, DT50MX, DT50U/W/A (88-90)
    Yamaha RD50MX (82), RX50K/L/MK (83-84)
    Yamaha YSR50T-E (87-93)
    Yamaha YZ50G (80)
    Yamaha JT1/JT2/JT2MX (71-72)
    Yamaha RD60/A/B (73-75)
    Yamaha YZ60H/J/KM (81-83)
    Yamaha DT80LC H/J/K (81-83), DT80MX
    Yamaha GT80A-G (74-80), GT1/GTMX80 (73), GTMXA/MXB/MXC 80 (77-79), MX80G/H/J (80-82)
    Yamaha RD80LC/MX(82)
    Yamaha TY80A/B Trials (74-75)
    Yamaha YZ80A-K (74-83)
    Yamaha HT1/HT1B/HT1BM90 (70-71)
    Yamaha AG100B
    Yamaha DT100A-K (74-83)
    Yamaha LT2/LT2M/LT2MX/LT3100 (72-73)
    Yamaha MX100A/B (74-75)
    Yamaha MX100F/H/J/K (79-83)
    Yamaha RS100B/C (75-76)
    Yamaha RT100A (90)
    Yamaha YZ100C/D/E/F/G/H (76-81)
    Yamaha AT1/AT1B/AT1C/ AT1E/AT1M/AT1MBAT1MX/AT2/AT2M/AT2MX/AT3/ 125 All (69-73)
    Yamaha DT125 All (74-81), DT125LC (82)
    Yamaha IT125G/H (80-81)
    Yamaha MX125A/B/C (74-76)
    Yamaha XT125J/K/KC (82-83)
    Yamaha YT125N (85)
    Yamaha YZ125A/B/C/X (74-76)
    Yamaha AG175B
    Yamaha CT1/CT2/CT3 175 All (69-73)
    Yamaha DT175A-H (74-81)
    Yamaha MX175A/B (74-75)
    Yamaha MX175G/H/J (79-81)
    Yamaha TY175B/C (75-76)
    Yamaha YT175J/K Atv(82-83)
    Yamaha YZ175C (76)
    Yamaha SR185H/J (81-82)
    Yamaha AG200
    Yamaha BW200N/S/ES/ET/ EU (85-8Cool
    Yamaha TW200 (87-92)
    Yamaha TYM200EX/EL (83-84)
    Yamaha XT200J/K/KC (82-83)
    Yamaha YTM200K/EK (83), YTM200K/L (83-84)
    Yamaha YTM225DXK (83)
    Yamaha DT1/DT1B/DT1CMX/DT1MX/DT1S/ DT1C/DT1E/DT2/ DT2MX/DT250A-F/DT3 250 (68-79)
    Yamaha MX250A/B (73-75)
    Yamaha TT/XT250G/H/J (80-82)
    Yamaha TY250A/C/D (74-77)
    Yamaha XT250G/H/J/K/KC (80-83)
    Yamaha XT250W (89)
    Yamaha YZ250A/B/C (74-87)
    Yamaha DT360A/B (74-75),
    Yamaha MX360/A (73-74)
    Yamaha RT1/RT1B/RTM/RT1MX360 (70-71)
    Yamaha RT2/RT3/RT2MX360 (72-73)
    Yamaha YZ360A/B (74-75)
    Yamaha DT400B/C/D/E (75-7Cool
    Yamaha IT400C (76)
    Yamaha MX400B/C (75-76)
    Yamaha YZ400B/C (75-76)
    Yamaha SC500/A (73-74)
    Yamaha SR500E/F/G/H (78-81)
    Yamaha TT/XT500C-H (76-81)

    Upper: 25 x 47 x 15
    Lower: 28 x 52 x 16.5
    Kawasaki KL250D2-D8 (85-91), KLR250 (-9Cool
    Kawasaki ZX400K1/K2/K3
    Kawasaki EN450A1-A7 (85-91), EN450N
    Kawasaki EN500A1-A6 (90-96), EN500C1/C2 Vulcan Ltd (96-97)
    Kawasaki GPZ550H1
    Kawasaki KZ550F1/F2/M1 (83-84), KZ550H1/H2 (82-83)
    Kawasaki Z550G6, Z550M1 Ltd (83)
    Kawasaki ZR550B1-B5 (90-94)
    Kawasaki ZX550A1/A2 (84-85)
    Kawasaki GPX600R
    Kawasaki KL600A1/B1/B3 (84-86)
    Kawasaki ZX600 Ninja (85-97)
    Kawasaki KLR650/B2 Tengai (89)
    Kawasaki KL650A1-A11/B2/ KLR (87-97)
    Kawasaki KZ700A1 (84)
    Kawasaki ZN700A1/A2 (84-85)
    Kawasaki GP750R, GPZ750R/R1
    Kawasaki KZ750F1, KZ750L3 (83)
    Kawasaki KZ750N1/N2 (82-83), KZ750R1 (82)
    Kawasaki VN750A2 (86)
    Kawasaki ZR750C1-C4 (91-94), ZR750 Zephyr
    Kawasaki ZX750A1-A3/E1/E2/ F1-F4/H1/H2
    Kawasaki GPZ900R
    Kawasaki ZL900A1/A2 (85-86)
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    Honda VT800 (88-89)
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    Honda PC800 Pacific Coast (89-9Cool
    Honda CB900C (80-82), CB900F A/B/2B/C/2C (80-82), CB900FS(94)
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    Honda VF1100C (83-86), VF1100S (84-85)
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    Honda GL1200 (84-87)
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    Honda XR250RE/RF/RG/RH/RJ/RK, XR250R N-R (92-94)
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  5. #13940
    Join Date
    18th May 2007 - 20:23
    Bike
    RG50 and 76 Suzuki GP125 Buckets
    Location
    Auckland
    Posts
    10,516
    Quote Originally Posted by richban View Post
    Starts really well runs great on warm up then just stops. Start again and the repeat. It stops from quite hi rpm. 5 6k maybe.
    This may not be the answer but these are four possible power supply traps that will cause the Ignitec to turn itself off.

    Trap (1) The Ignitec draws about 0.3A at idle and progressively more up to maybe 1.5-2.5A as the rpm increases. The Ignitec will turn off if the current draw pulls the battery voltage down to 8Volts.

    If your running total loss and the battery is getting a bit low, and your just cruising then the Ignitec will miss fire but if your caning it, it will cut right out.

    Click image for larger version. 

Name:	Battery Test.png 
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ID:	296543 The right way to check a battery is to put it under load.

    The right way to check a motorcycle size batteries health is to put something like a 25-35W bulb across it and measure the voltage between the battery terminals while the battery is powering the light. A good battery will still show 12.0V a dud one much less.

    Click image for larger version. 

Name:	Wrong Way.jpg 
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ID:	296542 This is the wrong way to check a battery because it can give misleading results.

    Trap (2) Another possibility is a battery with internally broken connections. I have had problems with those yellow batteries and also those black sealed jel ones. I think the vibration breaks the connections between the plates. If the break is still touching it will allow you to measure 12.6V across the battery terminals but its not a good enough connection to pass the current required by the Ignitec. Once again a 25-35W bulb is your friend here.

    Trap (3) If you have a generator and capacitor system, then the voltage regulator could be cutting out when the current draw gets to high, I think you will need at least a 50W rectifier/regulator unit for a twin 2T.


    Trap (4) Yet another possibility is your generator charging system is providing more than 18V peak.

    Click image for larger version. 

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    16V DC as measured by a volt meter can easily have 2-3V ripple on top that the Volt meter cant see. The Volt meter cant see the peak Voltage because the 2-3V ripple is effectively AC, but the Ignitec sees it.

    2-3V ripple can easily happen if you have a high voltage generator that cant produce enough current or the capacitor is a bit under size. The Ignitec turns itself of when it sees 18V or more.

    Click image for larger version. 

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    If you have a ripple issue the Ignitec turns itself of lots of times in quick succession and as the rpm drops to the point the generator/rectifier/regulator/capacitor can maintain a steady voltage the Ignitec will come on and stay on until the current (Amps) load increases to the point you get ripple again.

    Click image for larger version. 

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    Ripple ... if Blue is Voltage and Red is Amps you can see how the voltage required to get enough current can easily exceed 18V.

    Under 8 Volts or over 18 Volts the Ignitec protects itself by turning off.

  6. #13941
    Join Date
    4th August 2007 - 17:55
    Bike
    NSR300 F3, ME BUCKET
    Location
    Wellington
    Posts
    2,656
    Much Thanks Rob.

    I think it could be an old dodgy reg/rectifier. I have another so will give that a go tomorrow at the track.

  7. #13942
    Join Date
    12th February 2004 - 10:29
    Bike
    bucket FZR/MB100
    Location
    Henderson, Waitakere
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    4,230
    Depending on the charging system it may be capable of delivering a lot more current than you are using. With the usual motorcycle permanent magnet type of alternator that output is generated regardless of whether the motorcycle needs it or not. If it is not needed the reg/rec dumps it to ground and can get hot in the process. My FZR reg/rec got too hot to touch even though it was bolted to an alloy plate. Now I have the ALM lambda sensor drawing a bit of current it "seems" to be a bit cooler. If your voltage is not being regulated well it may be a matter of providing a bit more load.

  8. #13943
    Join Date
    18th May 2007 - 20:23
    Bike
    RG50 and 76 Suzuki GP125 Buckets
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    Auckland
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    10,516
    Quote Originally Posted by speedpro View Post
    Depending on the charging system it may be capable of delivering a lot more current than you are using. If it is not needed the reg/rec dumps it to ground and can get hot in the process.
    Now that is Trap (5) of electrical trickery things that could be wrong.

  9. #13944
    Join Date
    30th September 2008 - 09:31
    Bike
    Suzuki GP125 Bucket
    Location
    Auckland
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    1,969
    Click image for larger version. 

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    http://www.treehugger.com/cars/7-ele...7-seconds.html

    Click image for larger version. 

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    Electrical trickery ..... is there no end to this clever electrical stuff.

  10. #13945
    Join Date
    18th May 2007 - 20:23
    Bike
    RG50 and 76 Suzuki GP125 Buckets
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    Auckland
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    10,516
    Quote Originally Posted by bucketracer View Post
    Click image for larger version. 

Name:	electric-motorcycle-photo-01.jpg 
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    http://www.treehugger.com/cars/7-ele...7-seconds.html

    Click image for larger version. 

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    Electrical trickery ..... is there no end to this clever electrical stuff.
    I have just checked out that site and found a link to this. Ok so its not buckets but it is a motorcycle and seriously clever.

    Click image for larger version. 

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    Eva Håkansson is a hardcore “EV geek” with a green heart and passion for power and speed.
    She is the owner, builder and driver of the record-holding electric streamliner motorcycle “KillaJoule” and part of the KillaCycle racing team. Married to Bill “Mr. KillaCycle” Dube’.
    Eva is a Mechanical Engineer (M.Sc) and PhD student at University of Denver.

    http://killacycleracing.com/about-us/eva-hakansson/

    Click image for larger version. 

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    KillaJoule is the world’s fastest electric sidecar motorcycle with a top speed of 216 mph (348 km/h) so far.
    Builder, owner and driver is Eva Håkansson.

    KillaJoule is really eco-activism in disguise. The only purpose of this 19 ft., 400 HP, sleek, sexy motorcycle is to show that eco-friendly doesn’t mean slow and boring.

    And then there is the 8 second drag bike.

    http://media.killacycleracing.com/20...for_slider.jpg

    You will have to go and have a poke around the sight if you wan't to know more.

    http://killacycleracing.com/about-us/eva-hakansson/

  11. #13946
    Join Date
    13th September 2012 - 07:48
    Bike
    1991 NSR300
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    In a house
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    79
    Quote Originally Posted by richban View Post

    When you bringing your one to NZ?
    Mine is half in SA and half in Oz , I need to pull finger and get motivated again .
    I was battling with rich jetting in the higher gears with my powerjet carbs , it would pull clean in the lower gears but in 5 and 6th it would be too rich

  12. #13947
    Join Date
    31st July 2005 - 11:15
    Bike
    a shed full of crazy shit
    Location
    Palmerston North
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    2,201
    Quote Originally Posted by Neal View Post
    Mine is half in SA and half in Oz , I need to pull finger and get motivated again .
    I was battling with rich jetting in the higher gears with my powerjet carbs , it would pull clean in the lower gears but in 5 and 6th it would be too rich
    Hi Neal.
    I think wobbly made a comment earlier in this thread about moving the powerjet tube higher up the slide (I.e. Bending it upwards). And also some discussion around using the gear position sensor to better control the opening interval of the powerjet. Primarily achieving better over rev...

    Hopefully he re-post further info on both points as I suspect it is going to be critical to the success of the 300.

  13. #13948
    Join Date
    20th January 2010 - 14:41
    Bike
    husaberg
    Location
    The Wild Wild West
    Posts
    12,147
    not sure if this will work...................
    Quote Originally Posted by wobbly View Post
    When using a simple powerjet nozzle the tip position matters in that no flow will occur until the slide is well past the exit hole, and there is sufficient airflow
    to drag fuel up the feed tube above the bowl level.
    With the aftermarket add ons and the ones as used by Lectron you can shorten the dump tube so that the flow will only occur at high slide openings,as well as high air flow.
    These also have a built in "lag "control in that it takes time for the fuel to rise up the tube and dump out the exit into the air stream.
    With a solenoid controlled setup all this is pretty much irrelevant as the flow can only occur when the solenoid is not powered up, and this
    is TPS as well as rpm dependant inside the ECU program..
    The carbs as used on the MX bikes has the dump tube very low in the bore as they added and subtracted fuel at low slide positions in those bikes.
    For a race engine I bend the tube up to around 1/2 bore, as this is where the exit is on the Kehin SPJ carb for RS125/RS250 Honda.
    And the general setting is the solenoid is powered up ie no flow below 4000 and 60% TPS and is powered up again at around 12400 to lean off the mixture and increase revon.
    This causes a problem with Ignitechs that are used with only a capacitor, as at startup the solenoid is powered up, dragging all the voltage out of the ECU, so I convert the ECU output
    to a 3 step truth table, and have the setting such that below 1500rpm the solenoid isnt powered.
    Quote Originally Posted by dinamik2t View Post
    Aha, I see. I think I got it now, Frits.
    If the powerjet is positioned in the middle of the venturi or at a lower point, that will affect how much it will flow, correct?

    I remember both Lectron and Mikuni aftermarket PJ kits' instructions, saying that the end tip of the pj should be around the middle of the carb.
    Yet the Keihin PJ of the carbs for the mx250 models is down low! Position would also affect which fraction of the flow becomes more rich or not, or that doesn't matter??

    Attachment 255006
    Quote Originally Posted by TZ350 View Post
    Attachment 254941

    Made an adjustable PJ out of a model aero engine carb needle jet for controlling the PJ. Now to get one of those solenoids the Husaburg posted to shut off the PJ for a bit of extra over rev.

    Made some progress with the shorter inlet tract and expect to get the lower mid range back again with a bit of fiddling with the carburation.

    Just a little bit more and the single exhaust port engine with the RS pipe will be very close to EngMod2T's predicted power output.

    Attachment 254940 125cc rotary valve with a 24mm carb and air cooled.

    Measured 31 rwhp (estimated 34 crank hp) on the dyno tonight, red line is last night before the inlet tract was shortened and the jetting/ignition adjusted.

    I have ordered one of Wobblys special kitset "A" Kit Pipes for a Suzuki GP125 ..... so hopefully 1 or 2 more hp and a wider spread of power. Then there is the ATAC idea for better low end.
    Quote Originally Posted by Frits Overmars View Post
    Nope. It is drawn by the dynamic pressure at the fuel exit points in the carburetter. And that pressure depends on the mean air flow velocity along those exits.
    Air flow velocity is at its highest in the center of the narrowest part of the inlet tract, so the location of the fuel exit will make a difference. And by mean air flow I mean (air flow into the engine + backflow)/2.
    You see, more than enough variables; more than enough differences between the exit points of the fuel flow through the main jet and the flow through the power jet.
    Quote Originally Posted by wobbly View Post
    Re the tiny bleed hole in the TZ powerjet tube - I always thought that this was a good idea to emulsify the fuel as it exited the dropper.
    But years ago i did some wet tests on the flowbench with a VCR video camera ( pretty trick shit stuff back then ).
    The Mikuni was a horror scene when played back slo mo,with huge "gobbs" of fuel exiting the main and powerjet.
    We then stuck on a Lectron - wow, lovely fine mist of fuel from the back of the flat needle face - and it flowed 12% more air - size for size with a venturi 2mm smaller behind the slide.

    Next is the current state of TeeZees GP125, here is the latest dyno curve digitised with 16% added to simulate crank power.
    Then there is the sim with an actual RS early model pipe.
    Then there is the new pipe of my design.
    Of most interest is that in this case the sim is giving slightly too much crank power - but the shape and peak point are all but perfect.
    I would be confident now that any change in the sim, would be reflected in reality on the dyno.
    In my experience the later Dynojets like a twin roller 168 with Eddy current load control to slow the acceleration rate down ,seem to read around 5 to 10% lower
    so this would put the sim and the dyno reading very close, as the shape is spot on now.
    Quote Originally Posted by wobbly View Post
    You have to be very carefull with the switch point and the run time on the dyno.
    The switch point is dead critical to 100rpm,so i always set it too high initially and make sure that the dyno is loading the acceleration rate to be as close to that on track as you can.
    This gives the pipe time to heat up and affect the power over the top, as it would in reality.
    On a RS250 dropping the switch point from 12800 ( std) to 12400 gives easily another 800 rpm of virtually no power drop past peak.
    On the track,if the rider can feel the switch point ( it feels like hooking another gear)the jet is too big,when its right it should be seamless and just keep reving out.
    Leaded fuel is the opposite to unleaded, in that as leaded likes to run lean - you can only use a small powerjet and thus only switch off a small amount.
    A leaded engine works best with around 35 to 38 PJ, the unleaded fuel can switch a 60, in Keihin numbering, as the crap fuel makes best power at peak when quite rich..
    Quote Originally Posted by bucketracer View Post
    And something that I scraped from the net.........

    ""The solenoid control on TZ type powerjets really just shuts off fuel flow to the powerjets right at the top of the rev range to lean the mixture off to increase the over-rev once you are past peak power.

    I don't have the solenoids plugged in currently though as I find they work well enough for my current needs with the powerjets simply responding to venturi vacuum pressure in pretty much the same way as the oem 3MA powerjets work.""

    Attachment 233787Attachment 233788

    And here is a picture of the carbs and what I can make out, a dyno graph without, and with the power jet solenoids shutting off (red line) and extending the over rev.

    So it looks like you can use an electric power jet like a standard one and when the carburation is sorted, try switching it of by activating the solenoid at or just after peak power and see what happens with the over rev.
    Quote Originally Posted by wobbly View Post
    The FPE superkart engine that won the NZ road title at Manfield a few weeks ago makes 92 RWHp on the Dynojet 168 I use.
    Still not quite as good as the RS250 setup we did that won at Laguna Superkart Worlds a couple of years ago.

    The powerjet carb is controlled by the Ignitech with a combination of throttle position and rpm in a "truth table".
    In general the solenoid is activated with 12V ( no fuel flowing) below 4000 rpm and 75% throttle on the TPS.
    Above 75% and around 12400 rpm it is activated again to lean off the fuel curve over the top of the pipe.
    Looks like you will be able to reverse the fuel exit, blocking off the hole on the throttle bore side, and take off fuel from the outside bung, thru a needle jet and into the top of the venturi next to the slide.
    Quote Originally Posted by TZ350 View Post
    Recently I got myself (Ebay) a 38mm carb with Throttle PS and Electric PJ from a motor crosser.

    Wobbly told me that on those the PJ nozzel is to low and starts to flow to soon for a road racer and the MX ones are hard to tune.

    Attachment 230481

    I couldn't afford to buy a good second hand TZ or RS unit. So I figure that moving the discharge nozzel.

    Attachment 230483

    And adding an adjustable jet from a large model aero engine could be worth a try.

    Attachment 230482

    On the dyno I have seen how a leaner mixture rev's on further and how richining it up for best power the over rev drops off.

    I think that as the rpm goes up the mixture strength on an ordanery carb at max rpm goes over rich.

    And at the moment I think the idea is that the PV is shutoff after peak power to get back to the correct mixture and by retarding the ignition at the same time extend the over rev, but I am sure there is more to it.

    I would love to know more about how this type of carb should be used and/or setup.

    Quote Originally Posted by F5 Dave View Post
    The modern take on powerjets is to turn them off after peak power to extend the rev range. This assumes that you are happy for your engine to rev that much further past peak power & on many buckets perhaps this is not so good unless you have uprated the crank assembly. The jet will start to flow, depending on its position. Some don't seem to work well without an airbox if they aren't very prominant, or perhaps if the suction isn't so much (putting big carb on a smaller cylinder). In some cases they are best blocked off presumably if the air jet doesn't match very well & is tending to increasing richening with airflow as it is.
    Quote Originally Posted by wobbly View Post
    With all the talk about wanting to utilize only a couple of gear changes per lap, I would have thought that the solenoid powerjet was a gift from heaven.
    A late model well tuned RS125 will rev to around 12400 if the PJ is disabled,turn the PJ function back on and it will go to 13800+.
    Its so simple and you retain exactly the same lower rev power,but with easily another 1000rpm to work with you have the choice of adding teeth on the back, getting better acceleration from torque multiplication, or keeping the same gears - but increasing the terminal speed.
    And from the dyno curves I have seen, most of the 100 buckets with short stroke lengths, arent even beginning to stress the bottom ends - with less peak rpm than the 54.5mm stroke 125 bikes or karts that will easily run to 13000 all day.

    Quote Originally Posted by kel View Post
    Some more RSA125 development info from Jan Thiel

    "No pressure transducers were ever used in our engine development.
    And time/aerea was never calculated.
    The port timings remained practically the same during 15 years!
    What we did was trying different angles and radiuses, mainly on
    the transfer ducts. I think we tried 40 different types of transfer ducts
    that did not chanche the time/aerea. It was all about in which direction
    the charge entered the cilinder and how the tranfer streams influenced upon
    each other! Also about 200 different exhaust pipes were tried. After 2004
    nothing much was changed but we improved with different power jet and
    ignition mapping. It seemed nearly impossible to improve the transfer ducts
    any more. The exhaust ducts were CNC machined, using different programs,
    mainly to reduce exhaust duct volume. Also about 100 head designs were tried"

    Didnt calculate time area? Im guessing that means the time area requirement hasnt changed any in the last 15+ years.
    So there you go its all about the transfer ducts, now where have I heard that before?
    Check out the attached photos, I guess the idea of thinning the transfer duct bridge has gone out the window, and the exhaust duct hows that for a crazy shape


    Attachment 231454
    Attachment 231455
    Attachment 231456
    Quote Originally Posted by TZ350 View Post
    Recently I got myself (Ebay) a 38mm carb with Throttle PS and Electric PJ from a motor crosser.

    Wobbly told me that on those the PJ nozzel is to low and starts to flow to soon for a road racer and the MX ones are hard to tune.

    Attachment 230481

    I couldn't afford to buy a good second hand TZ or RS unit. So I figure that moving the discharge nozzel.

    Attachment 230483

    And adding an adjustable jet from a large model aero engine could be worth a try.

    Attachment 230482

    On the dyno I have seen how a leaner mixture rev's on further and how richining it up for best power the over rev drops off.

    I think that as the rpm goes up the mixture strength on an ordanery carb at max rpm goes over rich.

    And at the moment I think the idea is that the PV is shutoff after peak power to get back to the correct mixture and by retarding the ignition at the same time extend the over rev, but I am sure there is more to it.

    I would love to know more about how this type of carb should be used and/or setup.
    Quote Originally Posted by TZ350 View Post
    Ok now we have a stepper motor controled power jet........

    The 'high compression brickwall' is no longer as hard as it used to be. With leaded fuel the compression ratio was 19,5; nowadays it is about 15. The 'brickwall' arose from the high expansion ratio (which is identical to the compression ratio). The higher this ratio, the more the burnt gases in the cylinder cool down before they enter the exhaust, thus lowering the resonance frequency of the exhaust system.
    Riders complained that the engine would not rev, especially not in the lower gears, where the revs rose so quickly that the rising wall temperature of the exhaust pipes could not keep up with them. So you had cold exhaust gas and cold pipes.

    The problem was to a large extent solved when the solenoid-controlled on/off-power jets were replaced with stepper motor-controlled jets that could continuously adjust mixture strenght, allowing the engine to rev more freely.

    Attachment 229455

    This is it. The stepper motor itself originates from a Fiat Uno where it regulates the idling rpm

    Regarding the Aprilia RSW/RSA125 single, Jan Thiel told me that in seven years of testing the racing department had not been able to establish which was best: low or high inertia. I would choose low.....

    Frits Overmars
    Quote Originally Posted by wobbly View Post
    The tech term for what Frits is describing is Superposition of the Ex pulse.
    This is easily described in a sim, where a residual pressure ratio is seen sitting at the Ex port when it is opening.
    The "new " pulse is added to this residual, and a very large pressure ratio exits down the duct to the header.
    The larger the initial ratio, the larger the amplitude of the wave in the diffuser - this creates a deeper depression around BDC, and it is this that initiates the biggest mass flow
    from the transfers.
    The lower Ex timings of 190 and below create larger residual pressure ratios,over a wider band, and thus these work with a good pipe design to use "resonance" to increase band width and also peak power.
    Big problem though is this whole concept is at odds with maximising blowdown to allow good peak power and more importantly, overev power.

    The sim shows RGV100 making serious power with the superposition pulse going down the duct - off the scale.

    Re the trombone pipe results you did sims for TeeZee.
    Look carefully when you say it seems to affect the top end "more ".
    At 9000 the lowest reading is 13 Hp, the highest reading is 17 Hp, thats an increase of 4 Hp, thats 31% more power in the bottom end, that then allows the thing to rev to 17,000.
    Seems a not bad result.

    Re the powerjet temp result you mentioned.
    The effect of the solenoid powerjet is as you described - this I only discovered recently with a datalogger that I could set the sample rate of the EGT high enough to read the temps quick enough - along
    with some exposed junction probes.
    I was testing a RS125 on the dyno and it was making NO power past 12500, looking at the data you could see the egt drop from 640 C to 580 in around 400 rpm.
    After fixing the fact some idiot had left out the rpm plug in the loom, the solenoid now switched on at 12200, and the temp stabilised at 650 past 12500 and the thing than reved out to 13500 +.
    So the powerjet switching isnt making the mixture "lean"as such, it is simply maintaining the correct mixture, and thus the temp in the pipe.
    Quote Originally Posted by wobbly View Post
    I have looked into the "overangled" issue that creates a problem when using the electronic powerjet carbs.
    Its worth plenty of horsepower to keep the intake dead straight, and I am building a KTM250 for a open class kart at present.
    I have bored the 38 to 40.5 and mounted it on a straight rubber manifold.
    This sits the carb too steep, in that the siphon hole for the powerjet circuit in the side of the bowl is only just "underwater" when sitting static.
    Get some serious G forces working and this will be sucking air.
    It looks easy enough to Araldite a small external tube running forward to the front of the bowl that has plenty of fuel height above it at all times.
    Or maybe drill a hole thru at an angle forwards, and press a small brass tube into this to collect fuel from the front side of the bowl.
    I will pic this when I have done it.
    Quote Originally Posted by wobbly View Post

    Re the powerjet temp result you mentioned.
    The effect of the solenoid powerjet is as you described - this I only discovered recently with a datalogger that I could set the sample rate of the EGT high enough to read the temps quick enough - along
    with some exposed junction probes.
    I was testing a RS125 on the dyno and it was making NO power past 12500, looking at the data you could see the egt drop from 640 C to 580 in around 400 rpm.
    After fixing the fact some idiot had left out the rpm plug in the loom, the solenoid now switched on at 12200, and the temp stabilised at 650 past 12500 and the thing than reved out to 13500 +.
    So the powerjet switching isnt making the mixture "lean"as such, it is simply maintaining the correct mixture, and thus the temp in the pipe.
    Quote Originally Posted by wobbly View Post
    I have looked into the "overangled" issue that creates a problem when using the electronic powerjet carbs.
    Its worth plenty of horsepower to keep the intake dead straight, and I am building a KTM250 for a open class kart at present.
    I have bored the 38 to 40.5 and mounted it on a straight rubber manifold.
    This sits the carb too steep, in that the siphon hole for the powerjet circuit in the side of the bowl is only just "underwater" when sitting static.
    Get some serious G forces working and this will be sucking air.
    It looks easy enough to Araldite a small external tube running forward to the front of the bowl that has plenty of fuel height above it at all times.
    Or maybe drill a hole thru at an angle forwards, and press a small brass tube into this to collect fuel from the front side of the bowl.
    I will pic this when I have done it.

    Real transfer ports ..........[/QUOTE]

    servo for PV
    Quote Originally Posted by wobbly View Post
    OK, here is some info on how to utilise the servo option on the Ignitech.
    The servo has 5 wires, two are 12V +/- and the other 3 are the servo feedback positioning pot.
    Always wire the two functions on separate plugs.Once you have the servo connected to the blade or whatever, disconnect the servo motor power plug.
    Then on the screen you will have a readout for the servo position, as mV or as a % if using the RACE box.
    I have never used the % option so here is how to program the mV setup.Drive the servo to the travel limit ( in, or down or whatever) by gripping the servo wheel with vise grips.
    Cycle it back and forth a few times to get an accurate position that takes up any small slack in the cables.Note down the "servo measured" value on the screen.Then wind the servo around to the opposite limit, note this value down.
    Then in the servo screen you can enter the two values of fully up, and fully down, with an rpm span between them.
    Use a few of the extra points in between, so you can, if needed, force a non linear movement with rpm ie not a straight line.
    Hit program, turn off the ECU,turn it on again, and it will cycle up and down,as it has been programmed.
    You can check the up and down positions and compare the "servo measured" to the "servo desired" on screen, in real time.
    The hysteresis should be set usually at around 100mV, less will speed up the response, but go too low and the servo will "hunt" around the values programed.
    The RZ servos are all getting old and shagged - the newer R1 servo is mechanically very similar but uses a special molded in plug - I have the right ones to match.
    The R6 and ZXR ones are not as well made, the shaft isnt supported at both ends properly.
    Here is a sample wiring setup and a PV curve, set to start opening at 7200 and full open at 9000, with about 1V of span between.
    You could use this to rotate a spool like an RZ, a blade like a flat PV or even the 1/2 throttle plate if you wanted to.
    With 'theoretical cycles' you mean the Carnot diagram 8)? Yes, it would be nice to have a really fast combustion; then you could ignite later and the heat losses would be smaller. But there is a big gap between theory and practice.
    In a 125 cc race engine the spark-plug sparks at about 14° BTDC @ 13000 rpm. Then combustion starts really slow: after the spark another 10° go by before you can detect the first signs of combustion. Then combustion continues for a little over 40° (this is at full throttle; with less cylinder filling, combustion is a lot slower).
    According to a knowledge (e) KTM have a system where via data logging at the end of the straight as additional fuel is injected, with closed gas so, in order to lubricate the piston extra.
    Because each lap can be different is the start / finish line, the point from which time is set.
    That seems accommodation, at the end of the straight is the most critical point for a lockup!
    With the throttle closes the piston cooling off, immediately!
    And then they also have high speed by downshifting too early.

    Is it useful to slow down combustion on some operating phases? Yes and no. I will try to explain this in a little physics lesson.
    No matter which way the piston is moving, as long as there is combustion, the pressure in the cylinder keeps rising. Only after combustion is finished the expansion of the burnt gas can begin.
    Slow combustion means that the piston is already well on its way down before expansion can begin; it means less expansion for the burnt gas in the cylinder before the exhaust ports open.
    Less expansion means less cooling down of the gas in the cylinder: it is still hotter when it enters the expansion chamber. In hotter gas the speed of sound is higher and that means a higher resonance frequency for the cylinder-pipe system, so it works better at high rpms.

    But how do you slow the combustion speed down? Less squish? Mixture too rich? You do not want to do that...
    Fortunately there is a simpler solution. We do not slow combustion down; we just start it later: we retard the ignition timing. As far as the exhaust gas temperature in the expansion chamber is concerned, the effect is the same: the engine runs better at high revs.
    That is the reason for programmable ignition systems.
    Below the power band the ignition advance can be more than 30° so that there is a whole lot of expansion; the burnt gas contains hardly any energy when it enters the exhaust pipe, so the exhaust pulses that arrive at the wrong moments at low rpm, are weak and will not disturb the scavenging too much.
    At the rpm of maximum torque the ignition advance is about 14° (careful, a litte too much advance here and you get detonation), and at maximum revs the advance can be 10° or less (Honda even went to 3° after TDC ).
    Dellorto's have been gracing Rotax engines first , with the bore size growing to 39.5mm on the VHSB body, then after Aprilia took over the engine production the VHSD appeared with a 41mm bore then the first generation S-DAS (stepper motor driven power jet) then the pulsed power jet and the latest VHSG 42mm with the APX electronics .
    Unsure if other carbs were tried but never seen an Aprilia RSA/RSW without one. I'm not sure but I think it was more down to Dellorto working closely with Aprilia and a pinch of nationalistic pride. No doubt they work very well and if it aint broke.....................

    An area of differentiation seems to be in bellmouth designs which each team seems to have their own idea on what the form should be.
    To give you an idea of the main jet / power jet ratio: typical RSA-values are main 220, power 120. That means the flow area of the power jet is about (120/220)^2 = 0.3 times the flow area of the main jet. And don't shut the power jet until well past the rpm of maximum power or you will risk a maximum seizure.
    The 'high compression brickwall' is no longer as hard as it used to be. With leaded fuel the compression ratio was 19,5; nowadays it is about 15. The 'brickwall' arose from the high expansion ratio (which is identical to the compression ratio). The higher this ratio, the more the burnt gases in the cylinder cool down before they enter the exhaust, thus lowering the resonance frequency of the exhaust system.
    Riders complained that the engine would not rev, especially not in the lower gears, where the revs rose so quickly that the rising wall temperature of the exhaust pipes could not keep up with them. So you had cold exhaust gas and cold pipes.
    The problem was to a large extent solved when the solenoid-controlled on/off-power jets were replaced with stepper motor-controlled jets that could continuously adjust mixture strenght, allowing the engine to rev more freely.
    • Aha, I see. I think I got it now, Frits.
    If the powerjet is positioned in the middle of the venturi or at a lower point, that will affect how much it will flow, correct?

    I remember both Lectron and Mikuni aftermarket PJ kits' instructions, saying that the end tip of the pj should be around the middle of the carb.
    Yet the Keihin PJ of the carbs for the mx250 models is down low! Position would also affect which fraction of the flow becomes more rich or not, or that doesn't matter??


    When using a simple powerjet nozzle the tip position matters in that no flow will occur until the slide is well past the exit hole, and there is sufficient airflow
    to drag fuel up the feed tube above the bowl level.
    With the aftermarket add ons and the ones as used by Lectron you can shorten the dump tube so that the flow will only occur at high slide openings,as well as high air flow.
    These also have a built in "lag "control in that it takes time for the fuel to rise up the tube and dump out the exit into the air stream.
    With a solenoid controlled setup all this is pretty much irrelevant as the flow can only occur when the solenoid is not powered up, and this
    is TPS as well as rpm dependant inside the ECU program..
    The carbs as used on the MX bikes has the dump tube very low in the bore as they added and subtracted fuel at low slide positions in those bikes.
    For a race engine I bend the tube up to around 1/2 bore, as this is where the exit is on the Kehin SPJ carb for RS125/RS250 Honda.
    And the general setting is the solenoid is powered up ie no flow below 4000 and 60% TPS and is powered up again at around 12400 to lean off the mixture and increase revon.
    This causes a problem with Ignitechs that are used with only a capacitor, as at startup the solenoid is powered up, dragging all the voltage out of the ECU, so I convert the ECU output
    to a 3 step truth table, and have the setting such that below 1500rpm the solenoid isnt powered.





    Kinky is using a feather. Perverted is using the whole chicken

  14. #13949
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    Electric Bucket

    So what class would a 300hp electric bucket run in ??

    F5 ??

  15. #13950
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    Quote Originally Posted by twotempi View Post
    So what class would a 300hp electric bucket run in ??

    Same Class as Doc's car, as seen here at EastWood Ravine.



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    if you make a time machine these people are probably worth knowing
    http://thelegalgeeks.com/blog/?p=4691


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