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Thread: ESE's works engine tuner

  1. #40981
    Join Date
    30th May 2020 - 23:45
    Bike
    Ktm 990 beta rr 50 racing
    Location
    Germany
    Posts
    176
    Quote Originally Posted by Frits Overmars View Post
    I think you might want to try that solution for yourself before passing it on to others, Wolfgang
    Tanks for your warning Frits!

    I am aware of the risk of overheating and verry careful when i try to find save restrictor diameter...in every case had to deal with i stayed little above the calculated value cause we do not have the optimum of cooling system like rsa

    should have told that

    Thanks again ! ��

    Grüße Wolfgang

  2. #40982
    Join Date
    25th October 2022 - 04:48
    Bike
    1974 yz 125
    Location
    Minnesota (United States)
    Posts
    37
    Back to basics question:

    Resistor plug, resistor plug cap.

    ALL kinds of opinions on the internet but very little explanation why.

    Do they do the same thing, so using both is redundant (and maybe counter productive)?

    Do they do something different, so it is best to use both, or is there a situation where it is better to use one or the other or both?

    Is there a downside to either or both, especially if you are dealing with an oem/old/weak ignition (when you might not care about the rf interference effects of the non resistor plug/cap).

    Hopefully this isn't an annoying "what oil" or "look at my plug" question, I see very little actual info out there mostly I see people repeating what they've heard with no understanding and there are people on this thread who might have deeper understanding.

  3. #40983
    Join Date
    13th March 2015 - 07:20
    Bike
    1987 SUZUKI 500RG
    Location
    France
    Posts
    18
    Quote Originally Posted by husaberg View Post
    These are all the photos i have
    https://www.kiwibiker.co.nz/forums/a...p?albumid=5025
    In that other other of yours Kenny looks like Vlad Putin.
    Thank you for this wonderful album.

    Francis.

  4. #40984
    Join Date
    8th February 2007 - 20:42
    Bike
    TZ400
    Location
    tAURANGA
    Posts
    4,165
    Storbeck, the use of a resistor plug and cap is mandatory for any modern digital ignition to reduce the RF EMI from the AC high voltage present between the coil and the plug body.
    The resistance and capacitance forms an RF filter that stops the ECU from false input spikes on the power lines - seeing it as trigger information.
    This effect is also reduced by selecting " falling edge" triggering for the input , as the interference resembles a rising spike of voltage.

    The same issue faces the ECU in dyno readings.
    My SportDevices I/O box goes completely spastic when reading the rpm trigger off the coil wire without a resistor plug and cap.
    Exactly the same effect can be had by using a spiral wound shielded coil wire ( Magnacore is the best ) and a resistor plug - I have tried this on a racebike where I needed a very low plug cap height.

    In KZ kart racing we use the shorty version of the R7376 race plug, partly as it makes way better power than say a B10 EGV, and secondly it gives extra elbow room with the very short body and cap combo.
    Using a data driven track dyno simulation ( NT Project ) the fine wire Iridium/Platinum plug and cap gives very slightly better power over a " normal " plug and non resistor
    plug cap combo , when tested in the real world.
    The PVL analogue ignition probably looses some spark energy with the added series resistance on the secondary, but this is more than made up for by the plugs superior in cylinder geometry.

    Thus in summary, even with an old style analogue source coil type ignition, the superior fine wire rare earth race plug with 5K resistance will make more power, more so with a non resistor cap - as that is not needed with
    those ignitions.
    Ive got a thing thats unique and new.To prove it I'll have the last laugh on you.Cause instead of one head I got two.And you know two heads are better than one.

  5. #40985
    Join Date
    11th May 2024 - 06:49
    Bike
    Full Custom 90cc 2 Stroke Road Racer
    Location
    United States, CA
    Posts
    66
    Quote Originally Posted by wobbly View Post
    Storbeck, the use of a resistor plug and cap is mandatory for any modern digital ignition to reduce the RF EMI from the AC high voltage present between the coil and the plug body.
    The resistance and capacitance forms an RF filter that stops the ECU from false input spikes on the power lines - seeing it as trigger information.
    This effect is also reduced by selecting " falling edge" triggering for the input , as the interference resembles a rising spike of voltage.

    The same issue faces the ECU in dyno readings.
    My SportDevices I/O box goes completely spastic when reading the rpm trigger off the coil wire without a resistor plug and cap.
    Exactly the same effect can be had by using a spiral wound shielded coil wire ( Magnacore is the best ) and a resistor plug - I have tried this on a racebike where I needed a very low plug cap height.

    In KZ kart racing we use the shorty version of the R7376 race plug, partly as it makes way better power than say a B10 EGV, and secondly it gives extra elbow room with the very short body and cap combo.
    Using a data driven track dyno simulation ( NT Project ) the fine wire Iridium/Platinum plug and cap gives very slightly better power over a " normal " plug and non resistor
    plug cap combo , when tested in the real world.
    The PVL analogue ignition probably looses some spark energy with the added series resistance on the secondary, but this is more than made up for by the plugs superior in cylinder geometry.

    Thus in summary, even with an old style analogue source coil type ignition, the superior fine wire rare earth race plug with 5K resistance will make more power, more so with a non resistor cap - as that is not needed with
    those ignitions.
    I can 100% attest to this power increase with the double fine-wire (fine wire ground strand and fine wire electrode) NGK racing plugs. I use an analog ignition with solid core wires and non-resistor plug cap, and there is a noticeable increase in engine performance and general "smoothness" in acceleration response when switching from a "standard" fine wire irridium (NON resistor) plug to the $40 double-fine wire race plug (WITH internal 5k resistor).


    Like Wayne says, the extra unnecessary resistance (in the case of my analog ignition) in the $40 race plugs is definintely robbing a bit of spark energy compared to the non resistor plug, but the advantages the double-fine wire plug brings in the chamber MORE than makes up for this ignition energy loss.

    I notice the difference most at the very top end of over-rev.

  6. #40986
    Join Date
    25th March 2004 - 17:22
    Bike
    RZ496/Street 765RS/GasGas/ etc etc
    Location
    Wellington. . ok the hutt
    Posts
    21,545
    Blog Entries
    2
    Just for giggles here's a couple of pics I took a year or so back. Funny what makes its way to NZ.

    I did wonder about the mk1 idea for the carbs (not pictured, maybe) with the no float idea presumably with a pressure regulator to try make for consistent fuel supply.
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

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    Don't you look at my accountant.
    He's the only one I've got.

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