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Thread: ESE's works engine tuner

  1. #41416
    Join Date
    8th February 2007 - 20:42
    Bike
    TZ400
    Location
    tAURANGA
    Posts
    4,241
    Thanks Frits, the KZ deal with TM has ended completely for me.
    I spent a huge amount of time extracting more power from the pipe design, but more specifically the spigot and pipe sleeve geometry.
    That ended up with 1/4 moon steps at the top/bottom cylinder duct end, and is much better than my original " no step at all but with a steep manifold taper " design - when
    combined with a larger header start area to get the taper back.

    All this along with the new min CSA nozzle point actually inside the duct , I will detail in my updated online paper, soon.
    This works very well with the steps, as I learned from the online pipe shootout.
    Neels is looking into enabling this extra length/area within the cylinder/duct code.

    As it has turned out Franco left TM employ at the same time as the KZ homologation development was taking place, but absolutely none of the stuff I did was reported back on and is not incorporated in the new R3.
    To the point that the R3 homologation , has the exact same pipe as the previous R2 - ridiculous.
    One could opine that LKE now have all that data.

    I signed a new NDA, as I was planning on helping Marc and Roland with updating the OKN 125, that is being raced for the first time in Germany now.
    But I have a point blank refusal to send the CAD file of the cylinder and liner from Thomas ( the older son ) who seems to be running the company now, having received a large cheque from the finance company.
    So it will be all but impossible to get a water duct between the bore and inner transfer wall, nor incorporate the " new " duct and spigot design as I fully researched for the R3.
    Their loss, but doesnt help the OKN project at all.
    Ive got a thing thats unique and new.To prove it I'll have the last laugh on you.Cause instead of one head I got two.And you know two heads are better than one.

  2. #41417
    Join Date
    4th August 2025 - 22:39
    Bike
    LYNX snowmobile
    Location
    Sweden
    Posts
    10

    Expansion chamber work

    I found some 30 years old pictures from my previous engine projects.
    The motocross bike pipe manufactured with “old school” rolled cones,
    and a lot of hacksaw work.
    For the snowmobile pipes I went “new school” and used computer
    for the first time, to plot segment templates in scale 1:1 on paper,
    but still a lot of welding work.
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	Expansion chambers for LYNX.JPG 
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ID:	357911   Click image for larger version. 

Name:	Expansion chamber for YZ250.JPG 
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ID:	357912  

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