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Thread: ZXR400 front end problems

  1. #1
    Join Date
    31st January 2005 - 10:15
    Bike
    Meads speed 650R, Kawasaki S2a
    Location
    feilding
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    1,144

    ZXR400 front end problems

    Hey guys and gals,

    over the last year or so ive had a bad front end wobble under brakes. I use the SBS dual carbon pads which are very good, but i am worried that they are putting too much heat into the discs and i warping them. Im onto my 3rd set within one year.

    The problem is more noticeable as i start tippin in under brakes such as tipping into turn 1 at manny or the hair pin, i get a front wobble so have to release the brakes.

    on high speed braking points ie end of taupo main straight - theres a good amount of vibration too.

    Any only real racers ( zxr racers ) have the same prob or 2nd hand discs that are straight?? hopefully will get my times down a bit.....

  2. #2
    Join Date
    23rd July 2008 - 08:31
    Bike
    ZXR400 race bike #20, KTM sx-f250
    Location
    Torbay, Auckland.
    Posts
    446
    What model, H or L? I have some L discs I can sell you if you want them. My bike is an H. I'm having a few issues myself. Getting hot also and a bit of brake fade, no vibration though.

  3. #3
    Join Date
    3rd July 2008 - 10:06
    Bike
    Kawasaki zx4 `88, Suzuki TL1000S `97
    Location
    Palmerston North
    Posts
    231
    I have had a similar problem on my thou. Found a definate warp in the carrier not the disc! This will cause nasty vibes in the front end. Check the carriers AND the discs for runout with a dial gauge. If any runout is measured (pretty small toloerances) replace the set of disks and carriers.
    On my ZXR400 I use these http://www.trademe.co.nz/Trade-Me-Mo...-197564054.htm and apart from having to warm 'em up in the first lap, no fade and good bite. Minimal wear on the discs too!

    http://avalonpics.com for great pics !

  4. #4
    Join Date
    3rd December 2002 - 13:00
    Bike
    1991 Kawasaki ZXR400L1
    Location
    West Auckland
    Posts
    841
    Yep sounds like warped discs. I crashed once, bike tumbled a little and unbeknown to me the front disc took a slight knock. Felt fine and wasn't until I had been through 3 sets of pads that I though something might be up. Replaced disc and all good.

    Cheapest place for zxr400 parts is ebay.co.uk but the nz dollar isn't too good at the moment. I landed a pair of 2nd hand front discs for under NZ$100.

  5. #5
    Join Date
    31st January 2005 - 10:15
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    Meads speed 650R, Kawasaki S2a
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    feilding
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    hey thanks Sharky - mine is also a H model - how diff is the L models?? didnt think they were diff??

    The fade problems i also have had - rebuild the master cylinder new kit is around $60. huge diff. as soon as they fade the fliud is toast so replace it.

    if they will fit would love to try them!!

    cheers for the help.

  6. #6
    Join Date
    31st January 2005 - 10:15
    Bike
    Meads speed 650R, Kawasaki S2a
    Location
    feilding
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    [/QUOTE}

    Cheapest place for zxr400 parts is ebay.co.uk but the nz dollar isn't too good at the moment. I landed a pair of 2nd hand front discs for under NZ$100.[/QUOTE]

    Cheers yes i is looking at that - were they straight??

    i am also looking at Kagizume discs.

  7. #7
    Join Date
    3rd July 2008 - 10:06
    Bike
    Kawasaki zx4 `88, Suzuki TL1000S `97
    Location
    Palmerston North
    Posts
    231
    L models are larger daimeter, sorry won't fit an H model.

    http://avalonpics.com for great pics !

  8. #8
    Join Date
    23rd July 2008 - 08:31
    Bike
    ZXR400 race bike #20, KTM sx-f250
    Location
    Torbay, Auckland.
    Posts
    446
    Yep, H is 300mm diameter and L is 310mm. What class are you racing in? I also have some mint wavey ones that I'm not using as they're not legal for Pre '89 but they are sweet for F3.

  9. #9
    Join Date
    26th April 2006 - 12:52
    Bike
    Several
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    Hutt Valley
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    5,133
    It may pay to check that the rim is staight too.
    Heinz Varieties

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