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Thread: Clutch broke, 400 Bandit

  1. #1
    Join Date
    3rd September 2004 - 08:51
    Bike
    05 iHornet 900
    Location
    Westham
    Posts
    1,751

    Clutch broke, 400 Bandit

    Fitting at the engine end of the clutch cable has broken.
    If it was economic to replace - easy as, but I may see if it can be gas welded
    What do you recon are my chances ??


    P.S. Was my first ride after 4 months, 27th Sept, I did a bit of damage to self.
    But today duty calls, daughters 400 has no clutch.
    Happens to be right across town, so being one to no pass up a challenge I said I would ride it.
    Hamilton rush hour ?? well as rushed as it gets eh
    4 roundabouts
    5 sets of lights
    4 give-way left turns
    5 give-way right turns

    All good stuff especially when its not my bike & neutral wasnt that easy to find.
    Kill switch of course was used lots !
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  2. #2
    Join Date
    13th April 2007 - 18:26
    Bike
    06 scrambler,xrl,
    Location
    In town. Crap
    Posts
    4,155
    Blog Entries
    1
    I'll scratch through the bits n bobs at work tomorrow.
    keep up the mending process mate.

  3. #3
    Join Date
    3rd September 2004 - 08:51
    Bike
    05 iHornet 900
    Location
    Westham
    Posts
    1,751
    Thanks to some pointers from Triboy I was able to obtain a "Clevis" from Apex Brake & Clutch. They make alot of cables for the automotive industry so was appropriate to visit them.
    I had to put the slot in the Clevis so you can slide the cable on.
    Also a feature of the original was a tab that held the cable end in place should the handle-bar-end be disconnected and the cable go loose. I elected to drill holes across and fitted a split pin just below the cable nipple. This should give the same result.

    ed - Taking pics with phone and dirty hands doesnt quite get the in-focus effect, but tis a blurred result

    And no I didnt clean all the chain muck out !! Perhaps if it was my bike
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  4. #4
    Join Date
    18th June 2007 - 16:55
    Bike
    yamaha FZR-R EXUP, 1989
    Location
    Hamilton
    Posts
    249
    Good stuff.

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