Water cutter goes through sprockets no worries.
I use The Water Cutting Company in Wellington to cut KTM spline into RS125 415 front sprockets for the IMD250.
Just supply an example of the spline you need and let them model it up and cut the RS sprockets you have.
You will just need to spend a bit of time with file on the exit side of the water cut as it does not cut perfectly parallel.
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