View Full Version : Xs400 cafe build
Seraph
14th September 2016, 19:31
So I picked up this wee 78 xs400 smurf gem last year for a steal, dead reg, but running and majority of everything there!
Plan is to strip it back to bare bones, fresh powdercoat and paint all over, new grips, controls, lights all round, dashs of leather here and there, kick only with keyless, switchless ignition with proximity rfid relay! new swingarm for 3.5 & 5" rims, 170 rear, 120 front!
should be a beaut when its done, hopefully before summer....
Will keep updated with progress as it happenshttp://i31.photobucket.com/albums/c363/hymana/12196075_1053630104669773_8604679370490954520_n.jp g (http://s31.photobucket.com/user/hymana/media/12196075_1053630104669773_8604679370490954520_n.jp g.html)
Seraph
25th September 2016, 17:03
http://rs31.pbsrc.com/albums/c363/hymana/Mobile%20Uploads/IMG_20160925_133821.jpg?w=480&h=480&fit=clip
http://rs31.pbsrc.com/albums/c363/hymana/Mobile%20Uploads/IMG_20160925_134020.jpg?w=480&h=480&fit=clip
http://rs31.pbsrc.com/albums/c363/hymana/Mobile%20Uploads/IMG_20160925_134039.jpg?w=480&h=480&fit=clip
Covers cleaned us, and modified and drilled ready for powdercoat, and head bead blasted.
AllanB
25th September 2016, 17:33
How many kms on it? Plans for the engine other than cosmetics?
Seraph
25th September 2016, 18:31
How many kms on it? Plans for the engine other than cosmetics?
I honestly have no idea the original speedometer is long gon, and bores are original size and measure up well though, apart from relocating electrics to the starter motor space an battery to the breather space it's just getting started good overhaul with either uni filters or trumpets
mossy1200
25th September 2016, 18:39
I honestly have no idea the original speedometer is long gon, and bores are original size and measure up well though, apart from relocating electrics to the starter motor space an battery to the breather space it's just getting started good overhaul with either uni filters or trumpets
I liked the speedo I used on the bmw café racer.
Uses a magnet sensor on front wheel.
Seraph
25th September 2016, 19:00
I liked the speedo I used on the bmw café racer.
Uses a magnet sensor on front wheel.
That's what I got this wee beaut for
http://rs31.pbsrc.com/albums/c363/hymana/Mobile%20Uploads/IMG_20160925_194934.jpg?w=480&h=480&fit=clip
And made the to go with it, fiddly little bastard to make I tell you! 7contact gear sender.
http://rs31.pbsrc.com/albums/c363/hymana/Mobile%20Uploads/IMG_20160925_134201.jpg?w=480&h=480&fit=clip
http://rs31.pbsrc.com/albums/c363/hymana/Mobile%20Uploads/IMG_20160925_134119_1.jpg?w=480&h=480&fit=clip
mossy1200
25th September 2016, 19:07
And made the to go with it, fiddly little bastard to make I tell you! 7contact gear sender.
Mine had a upgrade chip for doing some of the bmw speedo unit which included a gear change indicator.
You can see the gear indicator bottom middle of photo 2. I didn't bother putting the display up front but it was part of the conversion speedo kit.
Seraph
25th September 2016, 19:13
Mine had a upgrade chip for doing some of the bmw speedo unit which included a gear change indicator.
You can see the gear indicator bottom middle of photo 2. I didn't bother putting the display up front but it was part of the conversion speedo kit.
Nice! sadly I don't have the option of kits hah
mossy1200
25th September 2016, 19:23
Nice! sadly I don't have the option of kits hah
Yeah I was lucky and unlucky. Unlucky the beemer speedo unit was also part of the electronics required for the bike to run and lucky that a guy on k100 forums was selling conversion units for $40.
Seraph
2nd October 2016, 13:44
Machined rizoma sportline grips, leather wrapped.
http://i31.photobucket.com/albums/c363/hymana/Mobile%20Uploads/IMG_20161002_143113.jpg
Powdercoating back, blackwater silk, shoutout to Ashburton powdercoat for the sick finish
http://i31.photobucket.com/albums/c363/hymana/Mobile%20Uploads/IMG_20160929_232238.jpg
http://i31.photobucket.com/albums/c363/hymana/Mobile%20Uploads/IMG_20160929_232200.jpg
Quick wire brush and polish, before vs after
http://i31.photobucket.com/albums/c363/hymana/Mobile%20Uploads/PANO_20161001_114747.jpg
Seraph
9th October 2016, 22:56
Finally got started on more than the cosmetic stuff this weekend, engine is back together (photos to come) and swingarm is hacked up and tacked back together with enough room for the 170 rear!
http://i31.photobucket.com/albums/c363/hymana/Mobile%20Uploads/IMG_20161008_143939.jpg
http://i31.photobucket.com/albums/c363/hymana/Mobile%20Uploads/IMG_20161008_152220.jpg
http://i31.photobucket.com/albums/c363/hymana/Mobile%20Uploads/IMG_20161008_153019.jpg
will be adding a top hoop and some bracing during the week!
Seraph
11th October 2016, 21:12
reassembled the top end, slapped some side covers on, horny!
http://i31.photobucket.com/albums/c363/hymana/Mobile%20Uploads/IMG_20161011_211209.jpg
http://i31.photobucket.com/albums/c363/hymana/Mobile%20Uploads/IMG_20161011_211304.jpg
mossy1200
11th October 2016, 21:15
Looks better than the factory sent them out for sure.
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