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Thread: B1 rep water pump leak repair

  1. #1
    Join Date
    5th February 2008 - 13:07
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    2006 Hyosung GT650R
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    B1 rep water pump leak repair

    I got a chink B1 rep and it's dripping coolant from under the pullstart cover. I pulled the cover, flywheel, belt, and pump pulley off and the belt is elongated in one area and the pump shaft is almost completely locked up, and the shaft is rotating inside the bearing inner.

    My guess is the pump bearing is stuffed. There's a circlip over the bearing which I removed, but a tug on the shaft wont budge it.

    How do I get the coolant pump out?

    many thanks,
    Steve
    "I am a licenced motorcycle instructor, I agree with dangerousbastard, no point in repeating what he said."
    "read what Steve says. He's right."
    "What Steve said pretty much summed it up."
    "I did axactly as you said and it worked...!!"
    "Wow, Great advise there DB."
    WTB: Hyosung bikes or going or not.

  2. #2
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    20th October 2005 - 17:09
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    Its a Boat
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    You having twouble with one of these guys??
    Are you a chink B1? think I am B2!
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  3. #3
    Join Date
    9th January 2008 - 12:01
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    Custom Ag100
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    Hi Db,

    Have a look at this link, Ray spent a bit of time on his B2 waterpump.

    http://www.kiwibiker.co.nz/forums/sh...ad.php?t=83788

    I think you'll have to split the cases.

    ciao.

  4. #4
    Join Date
    28th May 2009 - 12:02
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    Regret buying a Hyosung yet?
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  5. #5
    Join Date
    11th February 2008 - 18:37
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    Black Thunder
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    Quote Originally Posted by NDORFN View Post
    Regret buying a Hyosung yet?
    Errr... dood, it's a B1 pocket bike! Take a look at what forum this is in...

  6. #6
    Join Date
    5th February 2008 - 13:07
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    Thanks BigAl. We are looking at buiding the bike into modified (dunno HOW modified yet) so I might split it and do bearings and seals anyway.

    Steve
    "I am a licenced motorcycle instructor, I agree with dangerousbastard, no point in repeating what he said."
    "read what Steve says. He's right."
    "What Steve said pretty much summed it up."
    "I did axactly as you said and it worked...!!"
    "Wow, Great advise there DB."
    WTB: Hyosung bikes or going or not.

  7. #7
    Join Date
    5th February 2008 - 13:07
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    2006 Hyosung GT650R
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    Right, I split the crankcases and the waterpump bearing is locked solid. This destroyed the pump belt and overheated the engine.

    Piston has scoring on the exhaust side. Rings are fucked. Bore is lightly scored on the exhaust side, so thats the end of that.

    It COULD go back together, but considering that this was supposed to be rebuilt into a modified-class bike, I dunno if there would be any point trying to salvage it. I'd rather keep it as spares for the other standard B1.

    So I will move this project to here ;

    http://www.kiwibiker.co.nz/forums/sh...d.php?t=101606


    Steve
    "I am a licenced motorcycle instructor, I agree with dangerousbastard, no point in repeating what he said."
    "read what Steve says. He's right."
    "What Steve said pretty much summed it up."
    "I did axactly as you said and it worked...!!"
    "Wow, Great advise there DB."
    WTB: Hyosung bikes or going or not.

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