Bikes are not like wives.
You are allowed more than 1!
you talked about the bottom end it was hardness tested and it came back fine. who tested that ? the casing's ! regards to flex if you had multiple failures from the bottom end.
the casing's you have , may have been over stressed and been with high poros ... gas porosity, shrinkage defects, mold material defects, pouring metal defects, and metallurgical defects.
Did husky helium test the casing's i dont think so, why ... it cost far too much to do so. every casing that is poured has a heat number , every sand mould is different you get a good one you get a bad one.
when i strip a motor i look at machining how well it was poured /jigs fixtures used to machine and in what process was taken to machine carnt help it its my job.
IE a top fueled drag car donk is billet CNC machined oh the sex and work load to make one hence the cost ... its a billet it is controlled from A to B and C.
I'm not sure who tested the pin last time as it was prior to my ownership however it was done through an engine reconditioner who I have since delt with and found him competent and througher.
I know what you mean by poor casting, porosity, slag inclusions etc and it could possibly be something to do with that in saying that the castings are clean and well machined (perhaps not helium tested) if I was to compare the internals of this motor to a jap bike like a CRF450 parts that are cast in a jap bike have been fully machined out of solid alimunium in this. If there was a misalignment in a machining prosess caused by anything it should hopefully be picked up in assembly in saying that something slightly out of square might not however the cost of this to replace both casings would be horendious I also no longer have access to a CMM (Coordinate measuring machine) or CMM table to measure off. I guess it gets to a point where you have to rely on the quality checks.
Bikes are not like wives.
You are allowed more than 1!
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