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Thread: The Basket Case Sportster

  1. #1
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    20th February 2009 - 08:03
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    The Basket Case Sportster

    Hey guys I have been on here a while now but this is my 1st post so not sure if I have landed it in the right place or not.
    A mate of mine has kindly given me a 1976 Harley Davidson sportster that belonged to her late husband who unfortunately died during it's rebuild.
    The bike to put it bluntly a complete basket case and one hell of a jigsaw puzzle to say the least.
    It is in a 1000 pieces and is gunna take some work to get her back together, I feel the biggest problem will be sourcing
    the missing bits.
    Anyway watch this space guys as I am on a mission to get the old girl on the road as quick as I can.

    At this point a big thank you has to go out to Carl (Who is no doubt a member on here) for his help last night in sorting and identifying
    parts, I am stoked to have you by my side on this build for without the titivating conversation and your overall mechanical
    experience with bikes I am sure this project would take far more time then it is going to.




























  2. #2
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    16th June 2007 - 02:46
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    Looks like you have quite a job on your hands. Will be interesting to see how it progresses. Good luck with it.

  3. #3
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    20th February 2009 - 08:03
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    Yeah it will be a bit of a mission to say the least, on the plus side I am on holidays until the 10th of Jan so should make some great progress in that time.

  4. #4
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    4th November 2007 - 13:39
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    jingle bells jingle bells

    plastic fabricator/welder here if you need a hand ! will work for beer/bourbon/booze

    come ride the southern roads www.southernrider.co.nz

  5. #5
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    24th June 2004 - 17:27
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    UM - you appear to have a pre unit BSA timing cover in there as well as a Triumph head and rocker boxes (I'll take that off your hands if ya want.... )

    Good luck with the rebuild... Lots of clever old bike guys up yourway

    Should be fun! (I love this stuff)

  6. #6
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    20th February 2009 - 08:03
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    Well spotted Paul. I had a ball with Carl last night sorting out all the bits trying to work out what we had and what we didn't.
    I have no ignition or timing system at all. No pistons, and only half of the oil pump so if anyone has any of these parts they
    no longer need please let me know as this build will be done on a very tight budget so 2nd parts will have to suffice.
    oh and I managed to find out the rego plate number today.... hmmm lots of years riding with no rego me thinks.

  7. #7
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    24th April 2009 - 22:28
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    Piss of paul I need that single carb head lol,but hey I've seen worst get on to mike at harley speed and custom in pukerua bay they have iron head parts and there are still plenty of bits being made for them.

  8. #8
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    Quote Originally Posted by BIG DOUG View Post
    Piss of paul I need that single carb head lol,but hey I've seen worst get on to mike at harley speed and custom in pukerua bay they have iron head parts and there are still plenty of bits being made for them.
    Bloody hell Doug - you cant even figure out which way round the head gos on a triumph mate. Single carb would hit your front down tube

    I go past pukerau bay most days if it helps?? (and yeah - let me know if you dont want the head - seriously, dont listen to doug, hes evil)

  9. #9
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    24th June 2004 - 17:27
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    Quote Originally Posted by Getting Old View Post
    Well spotted Paul. I had a ball with Carl last night sorting out all the bits trying to work out what we had and what we didn't.
    I have no ignition or timing system at all. No pistons, and only half of the oil pump so if anyone has any of these parts they
    no longer need please let me know as this build will be done on a very tight budget so 2nd parts will have to suffice.
    oh and I managed to find out the rego plate number today.... hmmm lots of years riding with no rego me thinks.
    Is it an XL or XLCH? I guess by 76 the ignition systems were the same but XLCH used to have magnetos (I think)

    I have a mate in the states whos mad on the bloody things (actually hes just mad in general) if you need stuff...

  10. #10
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    20th February 2009 - 08:03
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    Quote Originally Posted by Paul in NZ View Post

    I go past pukerau bay most days if it helps?? (and yeah - let me know if you dont want the head - seriously, dont listen to doug, hes evil)
    Thanks bloke I will keep that in mind if I need something checked out. As for the head I am figuring at some point that will be used as a trade off for a part that I need, as I said this is a budget build.
    Out of curiosity guys what sort of $$ would the head be worth?

  11. #11
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    20th February 2009 - 08:03
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    It's a xlch and I think you are right about having a magneto setup. Yet another part that is missing.
    It's like I am one box short of the complete bike.....

  12. #12
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    24th June 2004 - 17:27
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    Quote Originally Posted by Getting Old View Post
    Thanks bloke I will keep that in mind if I need something checked out. As for the head I am figuring at some point that will be used as a trade off for a part that I need, as I said this is a budget build.
    Out of curiosity guys what sort of $$ would the head be worth?
    Totally depends on condition. Frankly some are barely worth the scrap value.

    Needs to be flat, un machined, sound valve seats and all fins intact. Hopefully good threads as well.

  13. #13
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    24th June 2004 - 17:27
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    Quote Originally Posted by Getting Old View Post
    It's a xlch and I think you are right about having a magneto setup. Yet another part that is missing.
    It's like I am one box short of the complete bike.....
    I know some of the 60's ones did and the magnetos are a bit rare (so I'm told) but by 76 I suspect they were all points and coils?

  14. #14
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    20th February 2009 - 08:03
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    Does anyone know of a complete engine going cheap. Figure it may be the cheapest and easiest way.

  15. #15
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    15th February 2005 - 15:34
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    Quote Originally Posted by Getting Old View Post
    Does anyone know of a complete engine going cheap. Figure it may be the cheapest and easiest way.
    I was going to suggest this as soon as I saw the photo of the crankshaft.

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