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Thread: Muffler repacking?

  1. #1
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    15th October 2006 - 10:23
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    Muffler repacking?

    Hi all

    Riding the other day in the mighty karapoti and towards the end of the ride my bike got REAL loud and lost heaps of power.

    Has a FMF fatty and DEP silencer.

    Put the original silencer on and it seems to have made things quieter.
    So it looks like I need to re-pack the silencer.

    This sound about right? Any advice on doing this / what to use?

    cheers!

  2. #2
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    7th September 2008 - 18:48
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    go to your bike shop, ask for packing, round $20

    some will say use pink batts, dont take this advise, it burns too easy

    you can get packing in square pieces or as stringy kind of stuff (i prefer this, harder to install, but cheaper and i get better results with it), either way wrap this around the silencer core reasonably tight and use grip wire around the whole thing to secure. not overly tight though. make sure to use exhaust sealant when re-installing the outer part - you dont want leaks.

  3. #3
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    Quote Originally Posted by honda_power View Post
    go to your bike shop, ask for packing, round $20

    some will say use pink batts, dont take this advise, it burns too easy

    you can get packing in square pieces or as stringy kind of stuff (i prefer this, harder to install, but cheaper and i get better results with it), either way wrap this around the silencer core reasonably tight and use grip wire around the whole thing to secure. not overly tight though. make sure to use exhaust sealant when re-installing the outer part - you dont want leaks.
    pink batts wont burn - its glass fibres? the glasswool has a melting point of 700 degrees celcius - hopefully you aren't getting that at your silencer! there may be a small amount of resin on the glass fibres (keeps them together) but this shouldnt melt till bout 300 degrees, so again, hopefully your silence is not that temp either! i packed mine tightly with pink batts, and it seems fine

  4. #4
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    2nd October 2005 - 00:47
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    I think that the problem with pink bats is they all blow out the muffler a bit easier than proper packing does.

    Also make sure you clean the carbon out of the pipe and the holes are all clear on the inner part of the muffler.

  5. #5
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    19th April 2009 - 18:52
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    Quote Originally Posted by cheese View Post
    I think that the problem with pink bats is they all blow out the muffler a bit easier than proper packing does.

    Also make sure you clean the carbon out of the pipe and the holes are all clear on the inner part of the muffler.
    That's right. And pink batts stink! The smell is repugnant. Get sheets of packing like this
    http://www.trademe.co.nz/Trade-Me-Mo...-332663191.htm

  6. #6
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    7th September 2008 - 18:48
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    perhaps i had shit pink batts - i did it once, had smoke coming out of silencer after a ride, pulled it out to find it had all melted together

  7. #7
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    Quote Originally Posted by steve_t View Post
    That's right. And pink batts stink! The smell is repugnant. Get sheets of packing like this
    http://www.trademe.co.nz/Trade-Me-Mo...-332663191.htm
    I used the one like in trade me on the shorty. It worked fine but hard to pack it in.Just pulled it apart sfter six months and not much burnt. This time I got fmf two stroke specific packing from cycle treads ($13). With all of it in still not so tight packed, may be thats how it should be. Something tells me its going to sound heaps better though..yet to try.

  8. #8
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    If it all gets too hard Cycleworks out in Wingate will repack it or sell you okish packing.

    I'm losing respect for that stringy wool packing, my fav is Daytona mat stuff.
    Don't you look at my accountant.
    He's the only one I've got.

  9. #9
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    15th October 2006 - 10:23
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    cheers guys

    what about this??

    http://www.torpedo7.co.nz/products/T...r-packing-500g

    looks like the stringy type

  10. #10
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    17th August 2005 - 11:00
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    Silent sport packing Discussed in this thread http://www.kiwibiker.co.nz/forums/sh...post1129221986
    On a Motorcycle you're penetrating distance, right along with the machine!! In a car you're just a spectator, the windshields like a TV!!

    'Life's Journey is not to arrive at the grave safely in a well preserved body, but rather to skid in sideways, totally worn out! Shouting, ' Holy sh!t... What a Ride!! '

  11. #11
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    25th January 2008 - 23:13
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    Quote Originally Posted by Rmxer View Post
    cheers guys

    what about this??

    http://www.torpedo7.co.nz/products/T...r-packing-500g

    looks like the stringy type
    Yeah that'll work, as will any packing you grab from any bike shop. They should be able to give you a basic explanation of how to do it aswell. But thats obvious enough when ya pull it to bits

  12. #12
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    15th March 2009 - 18:54
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    Put this stuff in the sx http://www.cycletreads.co.nz/product...r_packing.aspx worked pretty well.

    14.30 + shipping.

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