Awesome so there is no fault in the dash or main loom. So you say 3 wires in? My RZ had 2 pretty sure. Maybe take sensor out and clean in gas and check wires aren't touching or connector pins damaged so they do. Odd though.
The the plastic gear referred to is the drive from gears to pump. I'd not expect much trouble from such a low mileage bike that you've tested the pump. I wouldn't take the pump itself apart without new seals.
Dont forget to throw or heavily dilute that premix with straight gas before using in earnest.
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