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Thread: KDX200 breather routing?

  1. #1
    Join Date
    26th July 2004 - 15:34
    Bike
    None right now. <sniff>
    Location
    North Shore, Auckland
    Posts
    267

    KDX200 breather routing?

    Hi all, found an interesting routing of breather hoses after first ride on "new" KDX. Emulsification in the oil sight-glass, and a gentle bubble of oil out of the gasket at the back of the cases on the rhs. Pondered for a bit, then traced the gearbox breather hose to the top of the coolant expansion bottle...

    I figured this was wrong, so have now run both to atmosphere under the engine - and changed the oil. A look at one other bike showed me that my original routing was wrong, but I'm just checking that my new routing is right. My memory's not good enough to remember what the other bike looked like apart from "not like mine".

    Cheers,
    BM-GS
    Auckland

  2. #2
    Join Date
    9th January 2006 - 12:26
    Bike
    KX450 Motard/Flat Track KTM150SX H2R
    Location
    Tauranga
    Posts
    4,445
    Quote Originally Posted by BM-GS View Post
    Hi all, found an interesting routing of breather hoses after first ride on "new" KDX. Emulsification in the oil sight-glass, and a gentle bubble of oil out of the gasket at the back of the cases on the rhs. Pondered for a bit, then traced the gearbox breather hose to the top of the coolant expansion bottle...

    I figured this was wrong, so have now run both to atmosphere under the engine - and changed the oil. A look at one other bike showed me that my original routing was wrong, but I'm just checking that my new routing is right. My memory's not good enough to remember what the other bike looked like apart from "not like mine".

    Cheers,
    your new routeing is correct, the crankcase breather normally just goes out by the linkage, and the water bottle overflow down by the frame near the front,

  3. #3
    Join Date
    26th July 2004 - 15:34
    Bike
    None right now. <sniff>
    Location
    North Shore, Auckland
    Posts
    267
    Thank you Scott. Always nice to find a new-bike flaw that isn't terminal!

    Of course, I have no idea how long it was like that...
    BM-GS
    Auckland

  4. #4
    Join Date
    30th October 2009 - 14:11
    Bike
    2 smokers
    Location
    Titirangi
    Posts
    264
    It should run up past the carb on the rhs then over the shock and into the air box. Stock routing on my H.

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