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Thread: KDX 200 Clutch Question

  1. #1
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    15th July 2003 - 21:36
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    KDX 200 Clutch Question

    Hi Can someone answer this for me please.
    I have an early air cooled KDX200 with the clutch release lever on the right side of the bike. When I pulled the side cover off I removed the the stepped pin that the release bearing mounts on ( this is pushed by the vertical rotating clutch release lever). This stepped pin / pushrod is loose as hell in the side cover. I thought it should be a snug fit with a bush perhaps for it to move back and forth in but there does not seem to be any bush there. Just a large gap
    Is it supposed to be like this?
    Can someone help with this, I would appreciate it
    Cheers PZR
    I'm one of the worlds best riders. I can wheelie, I can stoppie, I can stunt, hell I can get my shoulder down. I could keep up with Rossie if I wanted to race.

    Then I go from bed to bike and somehow it all turns to crap.

  2. #2
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    27th March 2006 - 10:29
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    just had a look at my manual for my C3 and it doesnt say anything.

    I've never been in there so don't know, looking at the photo it appears that the pin should fit snug into the bearing in the clutch.

    the order is the steped pin, a washer and then the spring plate pusher.
    Quote Originally Posted by Albert
    Two things are infinite: the universe and human stupidity; and I'm not sure about the universe

  3. #3
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    19th October 2005 - 20:32
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    There's a couple of diagrams of an early air cooled KDX 200 clutch assembly & clutch cover.
    Neither of them show a bush or sleeve in the housing (#14032/A) or on the actuation arm (#13236/A), just an O-ring in the assembly diagram (#670)
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	85 KDX clutch assembly.jpg 
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ID:	38340   Click image for larger version. 

Name:	85 KDX clutch cover.jpg 
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ID:	38341  

  4. #4
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    15th July 2003 - 21:36
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    Thanks for your help guys. Its wierd as there is approx 1 mm clearance around the pushrod but I guess it must centralise itself in the hole as the release bearing always self centres on the clutch
    Thanks
    PZR
    I'm one of the worlds best riders. I can wheelie, I can stoppie, I can stunt, hell I can get my shoulder down. I could keep up with Rossie if I wanted to race.

    Then I go from bed to bike and somehow it all turns to crap.

  5. #5
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    27th March 2006 - 10:29
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    are you refering to 13114 in TWRs first drawing?
    Quote Originally Posted by Albert
    Two things are infinite: the universe and human stupidity; and I'm not sure about the universe

  6. #6
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    15th July 2003 - 21:36
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    Yes 13114 is what I would call a pushrod for want of a better name as it is the connection between the vertical shaft and the release bearing
    I'm one of the worlds best riders. I can wheelie, I can stoppie, I can stunt, hell I can get my shoulder down. I could keep up with Rossie if I wanted to race.

    Then I go from bed to bike and somehow it all turns to crap.

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