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Thread: DR650 gearbox whine

  1. #136
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    12th July 2005 - 21:02
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    Quote Originally Posted by NordieBoy View Post
    OK so...
    2 Chch way.
    2 Welly way.

    Any more takers?
    Hi Fran - yes please - regards Stephen O aka Aslan
    those who mind don’t matter, and those who matter don’t mind..

  2. #137
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    27th December 2006 - 07:46
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    Quote Originally Posted by Aslan View Post
    Hi Fran - yes please - regards Stephen O aka Aslan
    Does this offer apply to non-DRs?

    If so, cn you send a second one to Aslan - I'll get it off him and have an excuse for a coffee.

    Thanks

  3. #138
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    26th October 2002 - 07:56
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    If there are some going to Chch then I would be keen, my bro lives in Chch so he could get em, unless there was anyone else in Central Otago then would be happy to ride and deliver..
    Cheers Andi & Ellen
    twomotokiwis.com
    Two Moto Kiwis Adventure Ride, May 3rd 2012 -> 20XX Prudhoe Bay Alaska -> Ushuaia Argentina -> Then Wherever We Point The Bars

  4. #139
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    2nd March 2004 - 13:00
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    4 Chch
    4 Welly
    1 Nelson

  5. #140
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    26th October 2002 - 07:56
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    Quote Originally Posted by NordieBoy View Post
    4 Chch
    4 Welly
    1 Nelson
    ...gettin down to your last 500!!!
    Cheers Andi & Ellen
    twomotokiwis.com
    Two Moto Kiwis Adventure Ride, May 3rd 2012 -> 20XX Prudhoe Bay Alaska -> Ushuaia Argentina -> Then Wherever We Point The Bars

  6. #141
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    18th January 2005 - 11:04
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    Another bit

    Changed out the oil tonight in preperation for the MAPMEA ride & look what's sitting on the magnet - a very small piece of the circlip part that I found last time.
    To confirm that the magnet didn't miss anything I ran the hot oil through a fine gauze but couldn't find anything else, nor was there anything left on the bottom of the drain pan.
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

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  7. #142
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    2nd March 2004 - 13:00
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    Magnets are good.

  8. #143
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    26th October 2002 - 07:56
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    Doin mine this weekend, got some shell fully synthetic oil and new filter and a drill.

    Nordie, what glue do ya reckon I should use to hold it down? ... think it will hold itself down anyway to be honest but will add something to be sure.
    Cheers Andi & Ellen
    twomotokiwis.com
    Two Moto Kiwis Adventure Ride, May 3rd 2012 -> 20XX Prudhoe Bay Alaska -> Ushuaia Argentina -> Then Wherever We Point The Bars

  9. #144
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    2nd March 2004 - 13:00
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    Bit of metal putty?
    Epoxy?

    Drill the hole so the magnet sticks slightly out and see how much force is required to dislodge it.
    Not flush as then both N and S will inside the hole and it won't stick as well.

    Mine still needed a lot of force after 2000km so heat shouldn't be much of an issue weakening the magnet.

    My theory is that if something is big enough to dislodge the magnet then you've got other problems.

  10. #145
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    26th October 2002 - 07:56
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    Quote Originally Posted by NordieBoy View Post

    My theory is that if something is big enough to dislodge the magnet then you've got other problems.
    My thoughts exactly ... the magnet is certainly not the issue when it gets to that level, have some epoxy so that will do.
    Cheers Andi & Ellen
    twomotokiwis.com
    Two Moto Kiwis Adventure Ride, May 3rd 2012 -> 20XX Prudhoe Bay Alaska -> Ushuaia Argentina -> Then Wherever We Point The Bars

  11. #146
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    14th May 2008 - 02:13
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    Quote Originally Posted by Crisis management View Post
    Thanks Ryan, for the info.
    If it is a dry bush then it won't get any better and will need fixing. I assume this means a complete strip down as nothing is accessible without spliting the cases. Last time I looked at this it got into the "need special tools" category and I got the local dealer to do a strip & re-assembly (I needed to do a weld repair on a case) and this cost @ $550.

    Any other way to get a manual? The suzuki one is $150 and I have tried other electronic manuals before with no success. I just tried your link but can't get the download to work, I just get a blank screen without any info downloaded.
    Anyone got a workable idea????
    come into or ring holeshot motorcycles ask for matt i can help a fellow dr rider with a manual. 09 4865187

  12. #147
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    2nd March 2004 - 13:00
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    Quote Originally Posted by snuff movie maker View Post
    come into or ring holeshot motorcycles ask for matt i can help a fellow dr rider with a manual. 09 4865187
    Even Crisis isn't slow enough to let it sit for 2 1/2 years before fixing it

  13. #148
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    15th February 2006 - 15:25
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    You'll keep, hippy boy, one of these days I will stagger down that far south and hand you your arse.....








    On a good day, with a tail wind.

  14. #149
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    14th October 2003 - 11:53
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    Nordie, looks like there's another DR650 gearbox blowup on ADV:http://www.advrider.com/forums/showthread.php?t=526093
    www.AdventureRidingNZ.co.nz NZ's dedicated Adventure Riding Community
    Forums, free GPS track downloads and much more. Now over 5700 members, are you one of them?

  15. #150
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    2nd March 2004 - 13:00
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    Looks like the hardening coming off 3-4-5. No blowup yet so it doesn't count

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