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Thread: DR650 & Pelican case panniers - Some ideas

  1. #1
    Join Date
    12th November 2006 - 09:00
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    DR650SE, BMW R80GS, R1150R
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    Hawkesburn Rd Bannockburn
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    DR650 & Pelican case panniers - Some ideas

    Bartman10 has designed and built a great pannier rack for the DR650 and his Russian Traverse – I took delivery of one of these shortly before Easter – complete kitset, bolts, nuts, spacers … and fitted it to my DR one afternoon – many thanks again Mark, great work.

    The next step was to fix a couple of large Pelican cases to Mark’s rack – preferably without drilling or changing the cases in any way. I had hoped to get this all sorted by Easter – in time for trip out through Haast > Fox/Franz > Arthur’s Pass > Geraldine and back home.

    However finding an engineering shop that could do the work in time became a mission – I finally did the job myself, using their workshops – I’m not much of a ‘handyman’ so the job was a bit rough and ready and will need sorting later with some proper welding and painting.

    Next step will be to make a ‘finished’ version – without the lap at the cross (I had hoped to butt weld two arms thereby avoiding spacers at the frame/adaptor) and painting and or heatshrinking the assembly before fitting. Also I was a little concerned about drilling holes in the 12mm box section of the rack – a clamp or weld would be better. Ideally the rack could be purpose built with the adapter ‘built-in’.

    None the less, Bartman’s rack and my adaption worked a treat – 1000ks without incident. My riding position is unaffected, the cases are undrilled etc and are easily installed and removed (for that rush to the spa pool!) - and there is plenty of space on top of the rack for additional luggage - the pictures show the business better than I can describe.

    PS – the Pelican cases were instrument cases ex a company of mine some years back – I have no idea what they cost etc …
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    paulj - Illegitimis nil carborundum

  2. #2
    Join Date
    13th March 2003 - 11:47
    Bike
    2006 Honda XR250L
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    I saw Bartman's racks when he had the BBQ at TSS and they certainly look the biz.
    Cheers

    Merv

  3. #3
    Join Date
    2nd March 2004 - 13:00
    Bike
    FransAlp 700
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    Nelson
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    14,484
    That does look good.

  4. #4
    Join Date
    3rd February 2004 - 08:11
    Bike
    2021 Street Triple RS, 2008 KLR650
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    Wallaceville, Upper hutt
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    If you have any more of those cases cluttering up the garage I could take them off your hands

    (If they are Pelican 1600s they're pretty pricey at $589 each)
    it's not a bad thing till you throw a KLR into the mix.
    those cheap ass bitches can do anything with ductape.
    (PostalDave on ADVrider)

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