Very easy to fix - just buy a relay, a bit of wire, and some spade connectors.
Headlights (and horns, if you want decent sound) shouldn't run through the crappy skinny wires that come standard on most bikes.
Before my son sold his 205GTi we had a different problem: everything runs through relays, and many of them or their connector blocks had corrosion on the contacts, so it was one electrical item after another intermittenly failing (usually only when it wnet through a WOF test).
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